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Reference guide

Industrial Automation and IIoT Glossary of Terms

A practical field reference for the sensors, controls, instrumentation, industrial networks, and reliability terms used in modern automation.

1500 definitions for engineers and technicians.

1500 definitions shown.

A

Absolute Encoder

Sensors

An encoder that reports a unique digital position value for each shaft location, including after power interruption.

Absolute Positioning

Control

A motion method that commands an axis to move to a defined coordinate from a known reference.

Absolute Pressure

Instrumentation

Pressure measured relative to a perfect vacuum rather than the surrounding atmospheric pressure.

Accelerated Life Test

Maintenance

A test that applies elevated stresses to estimate product life under normal operating conditions.

Acceleration

Control

The rate at which an axis changes velocity during a commanded motion profile.

Accelerometer

Sensors

A sensor that measures acceleration, vibration, or tilt along one or more axes.

Acceptance Test

Maintenance

A documented test confirming repaired or newly installed equipment meets specified functional requirements before service.

Access Control

Safety

Policies and mechanisms that restrict system functions or data to authorized users and devices.

Access Control List

Networking

A rule set defining which network traffic, addresses, or services a device permits or denies.

Access Token

IIoT & Data

A credential that authorizes a client to access protected resources for a limited scope and duration.

Accuracy

Instrumentation

The closeness of an instrument reading to the true value of the measured quantity.

Acoustic Emission Monitoring

Maintenance

A technique that detects transient elastic waves released by growing cracks or material deformation.

Active Asset Discovery

Safety

Identification of networked assets by sending probes or queries to devices and services.

Active Network Management

Networking

Continuous network supervision that detects conditions and applies configuration changes to maintain required service performance.

Active Optoelectronic Protective Device (AOPD)

Safety · AOPD

A non-contact safeguarding device using emitters and receivers to detect interrupted optical radiation.

Actuator

Control

A device that converts a control signal into physical motion, such as opening a valve or moving a cylinder.

Actuator Bench Set

Instrumentation

The spring range requiring pneumatic pressure before a valve actuator begins and completes travel.

Acyclic Communication

Networking

Non-time-critical exchanges that carry configuration, parameter, or diagnostic data without interrupting cyclic control traffic.

Adaptive Control

Control

A control method that automatically changes parameters as process dynamics or operating conditions change.

Adaptive Sampling

IIoT & Data

Changing a data collection rate automatically in response to process conditions, events, or available resources.

Address Resolution Protocol

Networking

A protocol that resolves an IPv4 address to the hardware address required for local Ethernet delivery.

Address Translation Service

IIoT & Data

A network service that translates address information between private and public industrial network address spaces.

Air Consumption

Instrumentation

The volume of compressed instrument air required by a pneumatic device during operation.

Airflow Sensor

Sensors

A sensor that measures the movement, velocity, or volume rate of air through a duct or system.

Air Quality Sensor

Sensors

A device that measures airborne pollutants, particles, gases, or environmental conditions affecting indoor or outdoor air.

Air Set

Instrumentation

A pneumatic regulator assembly that supplies clean pressure at a controlled value to an instrument.

Alarm Deadband

Control

A configured range that prevents an alarm from repeatedly activating near its threshold.

Alarm Flood

IIoT & Data

A condition where alarms arrive faster than operators can reasonably assess and respond.

Alarm Forwarding

Networking

The transmission of alarm events from field or control systems to supervisory monitoring applications.

Alarm Management

Control

The engineering and administration of alarms so operators receive actionable, prioritized notifications.

Alarm Priority

Control

A ranking that indicates the urgency and required operator response for an alarm condition.

Alarm Rationalization

Control

A documented review that defines each alarm purpose, priority, limit, response, and consequence.

Alarm Setpoint

Instrumentation

A configured process value that triggers an alarm when a measurement crosses its assigned limit.

Alarm Shelving

Control

A temporary operator action that suppresses an alarm indication for a controlled period.

Alignment

Maintenance

Positioning coupled machine shafts so their centerlines meet specified angular and offset tolerances.

Ambient Light Sensor

Sensors

A photodetector that measures surrounding illumination for display control, lighting control, or environmental monitoring.

Ambient Temperature

Instrumentation

The temperature of air surrounding an instrument, affecting its specified operating conditions and accuracy.

Amplitude Modulation

Maintenance

A vibration pattern where a signal amplitude changes periodically because of a mechanical fault.

Analog Input

Instrumentation

A PLC or controller channel that reads a continuously varying signal such as 4–20 mA or 0–10 V.

Read the related guide

Analog Input Module

Control

A controller interface module that converts continuously varying field signals into digital values.

Analog Output Channel

Instrumentation

An instrument interface channel that produces a continuous electrical signal for commanding a field device.

Analog Output Module

Control

A controller interface module that generates continuously varying command signals for field devices.

Analog Signal

Control

A continuously varying electrical signal representing a measured value or command magnitude.

Analog Voltage Signal (0–10 V)

Instrumentation · 0–10 V Signal

An analog voltage signal where zero to ten volts represents a measurement or command.

Analytics Model

IIoT & Data

A mathematical or computational representation that derives insights, classifications, or predictions from industrial data.

Analyzer

Instrumentation

An instrument that determines chemical composition, concentration, or another property of a process sample.

Analyzer Shelter

Instrumentation

An enclosure protecting analyzers, sample systems, and supporting equipment from environmental conditions.

Anemometer

Sensors

An instrument that measures air or gas velocity, often using cups, vanes, thermal elements, or ultrasound.

Angle Sensor

Sensors

A device that measures angular position, rotation, or tilt relative to a defined reference axis.

Angular Position Sensor

Sensors

A device that measures the rotational position of a shaft, lever, flap, or other moving component.

Annubar

Instrumentation

A multiport differential-pressure flow probe that averages velocity pressure across a pipe.

Anomaly Detection

IIoT & Data

Identification of measurements or events that differ materially from expected operating patterns.

Anti-Reset Windup

Control

A PID feature that prevents integral action from accumulating excessively when an output saturates.

Anti-Tie-Down Control

Safety

A two-hand control feature preventing one actuator from being held continuously to defeat safety.

Anycast

Networking

A routing method where identical addresses direct traffic to the nearest available member of a group.

AOPD Responsive to Diffuse Reflection (AOPDDR)

Safety · AOPDDR

A safety laser scanner classification that detects intrusions through diffuse reflection of emitted optical radiation.

Apparent Power

Instrumentation

The product of alternating current voltage and current before accounting for phase displacement.

Application Data Unit

Networking

A complete protocol message containing addressing information, application data, and any required error-checking fields.

Application Enablement Platform

IIoT & Data

Software that provides common services for connecting devices, managing data, and building industrial applications.

Application Layer

Networking

The OSI layer that defines application commands, data meanings, and services used by communicating devices.

Application Program

Control

The configured control software that implements machine sequencing, interlocks, calculations, and communications.

Application Programming Interface (API)

IIoT & Data · API

A defined interface that lets software systems request data or functions from each other.

Application Subnet

IIoT & Data

A logical IP network subdivision assigned to applications or services sharing a common address prefix.

Application Whitelisting

IIoT & Data

A security control allowing execution only of explicitly approved software applications or code.

Applied Voltage

Sensors

The electrical supply voltage delivered to a sensor or transducer for normal operation.

Approach Speed

Safety

An ISO 13855 calculation constant representing anticipated human movement speed toward a hazardous machine area.

Arc Flash

Safety

A dangerous electrical discharge through air that can release intense heat, light, and pressure.

Arc Flash Inspection

Maintenance

Inspection of electrical equipment labels, boundaries, and protective devices to maintain electrical safety.

Area Classification

Safety

The assessment and designation of locations according to explosive atmosphere probability and duration.

Area Sensor

Sensors

An optical sensing device that monitors a two-dimensional field for objects, edges, or interruptions.

As-Found Data

Instrumentation

Calibration results recorded before adjustment, showing instrument performance at the start of testing.

As-Left Data

Instrumentation

Calibration results recorded after adjustment, documenting the instrument condition returned to service.

Asset Criticality

Maintenance

A ranking of assets by their consequences for safety, production, environment, and operating cost.

Asset Health Index

Maintenance

A composite score that summarizes an asset condition using inspection, test, and operating data.

Asset Management

Maintenance

The coordinated lifecycle management of equipment to improve reliability, performance, cost, and risk.

Asset Model

IIoT & Data

A structured digital description of an equipment asset, its properties, relationships, and operational context.

Asset Register

Maintenance

A controlled inventory recording equipment identity, location, characteristics, ownership, and lifecycle status.

Asset Registry

IIoT & Data

A controlled record of assets, identifiers, attributes, ownership, lifecycle status, and related operational information.

Asymmetric Routing

Networking

A network condition where forward and return traffic travel through different paths between two endpoints.

Asynchronous Communication

Networking

Data exchange without a shared transmission clock, using framing or timing rules to identify message boundaries.

Attenuation

Instrumentation

A reduction in signal amplitude caused by cable resistance, loading, filtering, or transmission distance.

Audit Trail

IIoT & Data

A chronological record showing activities, changes, access events, and responsible identities within a system.

Authentication

Safety

The process of verifying the identity of a user, device, or software service.

Authentication Token

IIoT & Data

A credential presented by a client to prove its identity to a service.

Authorization

Safety

The decision that an authenticated identity may access a particular resource or operation.

Auto-Negotiation

Networking

An Ethernet process where connected devices select compatible speed and duplex settings.

Auto Calibration

Instrumentation

A device function that automatically adjusts measurement parameters using an internal or external reference.

Automatic Restart

Safety

A restart mode that resumes a safety function after reset conditions are satisfied without manual initiation.

Automation Layer

Control

The control level where PLCs, PACs, and distributed controllers execute machine or process logic.

Availability

Maintenance

The probability that equipment is operational and able to perform its required function.

Avalanche Photodiode

Sensors

A photodiode operated with internal gain to detect very low optical power levels.

Axis

Control

A controlled mechanical direction of movement with a motor, drive, feedback device, and load.

Axis Coupling

Control

A motion relationship that coordinates one axis movement with the position of another axis.

Axis Enable

Control

A command or condition that permits a motion axis to accept and execute movement commands.

B

Backbone Network

Networking

A high-capacity network segment that interconnects smaller networks, cells, or distribution layers within a facility.

Backhaul Network

IIoT & Data

The network segment carrying aggregated edge traffic to central services, data centers, or cloud platforms.

Backlash Compensation

Control

A control adjustment that offsets lost motion caused by mechanical clearance during direction reversal.

Back Pressure

Instrumentation

Pressure opposing fluid flow downstream of a restriction, valve, regulator, or instrument connection.

Backscatter Sensor

Sensors

An optical sensor that detects material properties from light scattered backward by particles or surfaces.

Backup Recovery

Safety

The restoration of protected configurations, programs, or data after loss, corruption, or compromise.

Balance Quality Grade

Maintenance

An ISO classification defining permissible residual unbalance for a rotating component at its rated operating speed.

Bandwidth

Networking

The maximum data-carrying capacity of a communication channel, commonly measured in bits per second.

Barometric Pressure

Instrumentation

Atmospheric pressure used as a reference when converting between gauge and absolute pressure measurements.

Barometric Pressure Sensor

Sensors

A sensor that measures atmospheric pressure for weather monitoring, altitude estimation, or process compensation.

Barrier Function

Safety

A preventive or mitigative control that interrupts a path from threat to harmful consequence.

Baseline Measurement

Maintenance

An initial condition measurement used as a reference for later trend comparison.

Batch Control

Control

Control logic that executes defined production steps for a specified quantity or recipe.

Batch Data

IIoT & Data

Process records associated with a defined production batch, recipe, lot, or campaign.

Battery Maintenance

Maintenance

Inspection and testing activities that preserve battery capacity, connections, charging, and service readiness.

Baud Rate

Networking

The number of signaling symbols transmitted per second on a serial communication link.

Beam Angle

Sensors

The angular spread of emitted or received energy that defines a sensor’s effective sensing field.

Beam Break Sensor

Sensors

A photoelectric device that detects an object when it interrupts a transmitted light beam.

Bearing Clearance

Maintenance

The internal radial or axial space between bearing rolling elements and raceways.

Bearing Fault Frequency

Maintenance

A calculated vibration frequency associated with a specific bearing race, cage, or rolling element defect.

Bearing Installation

Maintenance

Controlled fitting of a bearing using correct tools, cleanliness, force paths, and specified clearances.

Bearing Life

Maintenance

The number of revolutions or operating hours a bearing achieves before fatigue damage occurs.

Bearing Lubrication

Maintenance

Applying compatible grease or oil to bearing contacts to separate surfaces and limit wear.

Bearing Temperature

Maintenance

The temperature measured at a bearing housing or raceway to detect abnormal friction.

Belt Tension

Maintenance

The applied force in a belt drive required to transmit torque without excessive slip.

Best-Effort Traffic

Networking

Network traffic receiving no guaranteed delivery time and forwarded only when higher-priority traffic permits.

Bias

Control

A fixed value added to a controller signal to correct an offset or establish a baseline.

Bias Error

Instrumentation

A systematic measurement offset that consistently shifts instrument readings from the true value.

Bifurcated Fiber Sensor

Sensors

A fiber-optic sensor head using separate illumination and return paths to detect reflected light.

Bimetallic Temperature Sensor

Sensors

A temperature sensor that uses bonded metals with different expansion rates to move an indicator or switch.

Biosensor

Sensors

An analytical device combining a biological recognition element with a transducer to measure a target substance.

Black Channel Principle

Safety

A communication approach where safety is ensured by end devices despite an untrusted transmission channel.

Bode Plot

Control

A graph showing system gain and phase versus frequency for control-loop analysis.

Bolometer

Sensors

A thermal detector that measures incident electromagnetic radiation through temperature-dependent changes in electrical resistance.

Boolean

Control

A data type that stores one of two logical states, commonly true or false.

Borescope Inspection

Maintenance

Visual examination of inaccessible internal surfaces using a flexible or rigid optical instrument.

Bourdon Tube

Instrumentation

An elastic curved tube that straightens under pressure to move a mechanical pressure indicator.

Bow-Tie Analysis

Safety

A risk method that maps threats, preventive barriers, consequences, and recovery barriers around an event.

Breakdown Maintenance

Maintenance

Unscheduled repair performed after equipment has failed and cannot provide its required function.

Breakpoint

Control

A programmed stop point used to pause controller execution during software troubleshooting.

Bridge Circuit

Instrumentation

A resistor network used to measure small resistance changes in strain gauges and similar sensors.

Broadcast Domain

Networking

A network segment in which broadcast frames reach every device unless a router or VLAN boundary intervenes.

Brownfield Integration

IIoT & Data

Connecting new digital systems to existing equipment, controls, and legacy operational technology.

Brownfield Network

Networking

An existing operational network that must coexist with upgrades while production equipment remains in service.

Bubble Tube

Instrumentation

A level measurement system inferring liquid head from pressure needed to bubble gas.

Buffer

Control

A temporary memory area that holds data while a controller or device processes it.

Bumpless Transfer

Control

A mode transition method that avoids a sudden controller output change when automatic control begins.

Burden Resistor

Instrumentation

A load resistor that converts loop current into a proportional voltage for measurement electronics.

Burden Voltage

Instrumentation

The voltage drop across a receiving device that reduces available voltage for a loop transmitter.

Burst Mode

Instrumentation

A HART operating mode where a field device repeatedly transmits selected variables without host requests.

Bus Topology

Networking

A network arrangement in which multiple devices communicate through one shared cable or communication trunk.

Bypass Switch

Safety

A controlled device that temporarily overrides a protective circuit for approved testing or maintenance activities.

C

Cable Capacitance

Instrumentation

The electrical capacitance between cable conductors or shield that can affect signal response.

Cable Diagnostics

Networking

Switch or controller functions that detect cable faults, estimate fault distance, and report physical-link conditions.

Cable Inductance

Safety

Magnetic energy-storage property of field wiring that must remain within intrinsic safety entity limits.

Cable Insulation Test

Maintenance

Electrical testing that measures cable insulation condition and identifies leakage or deterioration paths.

Cable Shielding

Networking

Conductive cable construction that reduces electromagnetic interference coupling into communication signal conductors.

Calibration

Maintenance

Comparison and adjustment of an instrument against a known reference to verify measurement accuracy.

Calibration Curve

Instrumentation

A plotted relationship between known reference inputs and corresponding instrument output readings.

Calibration Endpoint

Instrumentation

A calibration test point located near either limit of an instrument configured measurement range.

Calibration Procedure

Instrumentation

A documented sequence defining standards, test points, tolerances, and adjustments for an instrument.

Calibration Record

Maintenance

A documented result showing instrument identification, standards used, measured errors, and adjustment status.

Calibration Review Period

Maintenance

The scheduled period for reassessing calibration frequency using instrument stability, risk, history, and required accuracy.

Calibration Schedule

Instrumentation

A planned timetable assigning instruments to calibration activities according to risk, stability, and operating requirements.

Calibration Standard

Instrumentation

A reference device or material with known properties used to calibrate another instrument.

Calibration Traceability

Instrumentation

Documented linkage of calibration results through an unbroken chain of references to recognized measurement standards.

Camera Sensor

Sensors

An image sensor that converts focused light into electronic pixels for inspection or measurement.

CANopen

Networking

A higher-layer communication protocol for embedded automation devices that use controller area networks.

Capacitance Entity Limit

Safety

The maximum permitted circuit capacitance verified when connecting intrinsically safe apparatus, barriers, and field wiring.

Capacitive Level Sensor

Sensors

A level sensor that detects material presence or height from capacitance changes near a probe.

Capacitive Sensor

Sensors

A proximity sensor that detects changes in capacitance, often used for non-metal objects, powders, or liquids.

Read the related guide

Capacitive Touch Sensor

Sensors

A sensor that detects touch or proximity through changes in capacitance caused by a conductive object.

Capillary Tube

Instrumentation

A small-bore tube that transmits pressure between a remote diaphragm seal and transmitter.

Carbon Dioxide Sensor

Sensors

A sensor that measures carbon dioxide concentration for ventilation control, safety monitoring, or process analysis.

Cascade Control

Control

A control structure where one controller setpoint is supplied by another controller output.

Catalytic Gas Sensor

Sensors

A combustible-gas detector that measures heat released when gas oxidizes on a catalytic bead.

Category 0 Stop

Safety

An uncontrolled stop achieved by immediately removing power to machine actuators or drive elements.

Category 1 Stop

Safety

A controlled stop that retains actuator power until motion stops, then removes power.

Category 2 Stop

Safety

A controlled stop that retains power to actuators after motion stops under monitored control.

Cause and Effect Chart

Safety

A document mapping initiating events to required alarms, trips, interlocks, and shutdown responses.

Cause and Effect Matrix

Control

A table defining required control actions, alarms, trips, and responses for specified conditions.

Cavitation

Maintenance

Formation and collapse of vapor bubbles in liquid flow that damages pump surfaces.

Cavity Radiometer

Sensors

A thermal radiation detector using an absorbing cavity to measure radiant power with high accuracy.

Centerline Growth

Maintenance

Thermal movement of rotating machinery shaft centerlines as equipment reaches operating temperature.

Centralized Network Configuration

Networking

TSN control architecture that calculates network paths and schedules before deploying configuration to switches.

Centralized User Configuration

Networking

A TSN component that collects application traffic requirements from end stations for centralized scheduling.

Central Processing Unit (CPU)

Control · CPU

The controller component that executes the application program, manages memory, and coordinates communications.

Certificate Authority

IIoT & Data

A trusted organization that issues and signs digital certificates used to validate identities.

Certificate Pinning

IIoT & Data

Restricting a client to specified certificates or public keys when establishing secure connections.

Certified Reference Material

Maintenance

A material with documented property values and uncertainty used to verify measurement methods.

Changeover Maintenance

Maintenance

Maintenance tasks performed while converting equipment from one product or operating configuration to another.

Characterized Control Valve

Instrumentation

A valve with inherent flow behavior selected to improve installed control loop performance.

Charge Amplifier

Sensors

A signal conditioner that converts the charge output of piezoelectric sensors into a usable voltage.

Charge Mode Sensor

Sensors

A piezoelectric sensor that produces electrical charge proportional to applied dynamic force, pressure, or acceleration.

Chemical Compatibility

Safety

The suitability of a material to resist degradation when exposed to specified chemicals.

Chemical Sensor

Sensors

A device that detects or quantifies chemical substances by converting a selective interaction into a signal.

Cherenkov Detector

Sensors

A radiation sensor that detects light emitted when charged particles travel faster than light in a medium.

Choke Flow

Instrumentation

A gas-flow condition where velocity reaches sonic speed and upstream pressure controls flow.

Chromatic Confocal Sensor

Sensors

An optical displacement sensor that determines distance from the wavelength focused onto a target surface.

CIP Sync

Networking

A Common Industrial Protocol extension that uses precision timing to synchronize clocks among automation devices.

Circuit Breaker Maintenance

Maintenance

Inspection, cleaning, testing, and adjustment activities that preserve circuit breaker interrupting capability.

Clamp

Control

A programming function that restricts a calculated value within defined upper and lower limits.

Clamp-On Flow Meter

Sensors

A non-invasive flow meter mounted outside a pipe, commonly using ultrasonic measurement techniques.

Cleanliness Level

Maintenance

A defined contamination limit for fluids, components, or assemblies used to control wear.

Client-Server Communication

Networking

A communication model where a client requests services or data from a server that provides them.

Clock Synchronization

IIoT & Data

Aligning clocks across industrial systems so timestamps, event order, and scheduled actions remain consistent.

Closed-Loop Control

Control

Control that uses feedback from a measured process value to continuously correct output.

Cloud Bursting

IIoT & Data

Temporarily using public cloud resources when local infrastructure cannot meet processing demand.

Cloud Computing

IIoT & Data

On-demand computing resources delivered over networks for storage, processing, applications, and analytics.

Cloud Gateway

IIoT & Data

An edge device or service that securely transfers industrial data to cloud applications.

Cloud Native

IIoT & Data

An application approach using containers, automation, and elastic infrastructure designed for cloud environments.

Coaxial Probe Sensor

Sensors

A sensor using concentric conductors to measure dielectric changes, liquid level, or material presence.

Coefficient of Variation

Instrumentation

A normalized dispersion measure calculated by dividing standard deviation by the measurement mean.

Cold-Junction Compensation

Instrumentation

A thermocouple measurement correction that accounts for temperature at the instrument reference junction.

Collision Domain

Networking

A network portion where simultaneous Ethernet transmissions can interfere when shared half-duplex media is used.

Color Sensor

Sensors

An optical device that distinguishes colors by measuring reflected or transmitted light across spectral bands.

Combined Sensor

Sensors

A single device that measures two or more physical quantities using integrated sensing elements.

Command and Control

IIoT & Data

Communication functions that send instructions to equipment and report resulting operational states.

Command Authentication

Safety

Verification that a control command originates from an authorized source before execution.

Command Converter

Control

A control function that translates a high-level command into the format required by equipment.

Command Position

Control

The target position sent to a motion axis before feedback confirms actual movement.

Command Queue

IIoT & Data

A managed sequence of instructions awaiting delivery to devices, services, or automated processes.

Command Source

Control

The selected origin of an equipment command, such as local control, remote control, or program logic.

Commissioning

Control

The structured process of verifying equipment installation, configuration, operation, and performance before service.

Common-Mode Noise

Networking

Electrical interference appearing similarly on both signal conductors relative to ground, potentially affecting communication reliability.

Common-Mode Rejection

Instrumentation

The ability of a differential input to reject voltage shared by both signal conductors.

Common-Mode Voltage

Instrumentation

A voltage shared by both signal conductors relative to ground, often affecting measurement circuits.

Common Cause Failure (CCF)

Safety · CCF

A single shared cause that disables multiple redundant channels intended to provide independent protection.

Common Data Model

IIoT & Data

A shared structure and vocabulary that lets multiple systems interpret exchanged information consistently.

Common Industrial Protocol

Networking

An application-layer protocol using objects, attributes, services, and connections for interoperable industrial device communication.

Communication Cycle

Networking

A repeating interval during which an industrial network schedules and completes its required data exchanges.

Communication Noise Margin

Networking

The amount by which a useful communication signal exceeds the noise level required for reliable reception.

Communication Task

Control

A controller task that exchanges data with networked devices, interfaces, or supervisory systems.

Comparator

Control

A logic function that evaluates two values and produces a result based on their relationship.

Compass Sensor

Sensors

A magnetic field sensor that estimates heading relative to Earth’s magnetic field.

Compensated Temperature

Instrumentation

A temperature value corrected for known effects from sensors, wiring, or environmental conditions.

Compensation

Instrumentation

A correction applied to reduce known errors caused by environmental or process influences.

Compliance Maintenance

Maintenance

Required maintenance performed to satisfy applicable legal, regulatory, insurance, or certification obligations for equipment service.

Component Aging

Maintenance

Gradual material or performance deterioration caused by time, temperature, cycling, or environmental exposure.

Compressed Air Leak

Maintenance

Unintended escape of compressed air that wastes energy and reduces pneumatic system capacity.

Computerized Maintenance Management System (CMMS)

Maintenance · CMMS

Software that schedules work, stores asset history, controls parts, and reports maintenance performance.

Condition-Based Maintenance (CBM)

Maintenance · CBM

Maintenance initiated from measured asset condition rather than a fixed calendar interval.

Condition Monitoring

Maintenance

Tracking equipment condition through measurements such as vibration, temperature, or current to detect deterioration.

Conductivity Analyzer

Instrumentation

An analyzer that measures a liquid’s electrical conductance to indicate dissolved ionic content.

Conductivity Sensor

Sensors

An instrument that measures a liquid’s ability to conduct electricity, indicating dissolved ionic content.

Conduit

Safety

A controlled communication path connecting IEC 62443 security zones with defined security requirements.

Configuration Management

Safety

Control of approved system versions, settings, changes, and records throughout an asset lifecycle.

Confocal Sensor

Sensors

An optical sensor that measures surface distance by detecting light reflected through a focused aperture.

Conformance Class

Networking

A defined capability level specifying which protocol features and performance requirements a compliant device supports.

Connection Identifier

Networking

A value that identifies a communication relationship so devices associate packets with the correct data exchange.

Connection String

IIoT & Data

A configuration value containing parameters a software client uses to connect to a service.

Consequence of Failure

Maintenance

The safety, environmental, operational, or financial result that follows an asset functional failure.

Contactless Thermometer

Sensors

An infrared instrument that estimates surface temperature without touching the measured object.

Contactor Monitoring

Safety

A feedback function confirming external contactors reached their required de-energized or energized state.

Contact Sensor

Sensors

A sensor requiring physical contact with an object or medium to detect position, force, or state.

Containerization

IIoT & Data

Packaging software with its dependencies into isolated, portable execution units called containers.

Contamination Control

Maintenance

Practices that prevent particles, water, or chemicals from entering lubricants and equipment.

Contextualization

IIoT & Data

Adding asset, process, time, location, and business meaning to otherwise raw industrial data.

Continuous Access Verification

IIoT & Data

A security practice that repeatedly evaluates identity, device posture, and authorization before granting industrial access.

Continuous Control

Control

Control that continuously modulates an output across a range rather than switching discrete states.

Contour Detection Field

Safety

A scanner field that verifies a mobile machine position against known environmental contours before action.

Contour Reference Field

Safety

A static scanner reference used to detect altered surroundings or verify a required docking position.

Control-Reliable Circuit

Safety

A safety control circuit designed so a single component failure does not prevent stopping.

Control Diagnostic Coverage

Control

The proportion of dangerous control-system failures detected by automatic diagnostics within a specified subsystem.

Controller Discrete Signal

Control

A controller signal that commands a discrete device state such as energized, de-energized, open, or closed.

Controller Gain

Control

The factor that determines how strongly a controller output responds to control error.

Controller Output

Control

The signal calculated by a controller and sent to a final control element.

Controller Response Delay

Control

The elapsed time between a controller event, command, measurement, and its resulting process response.

Control Loop

Control

A feedback system in which a controller compares a measured process value with a setpoint and changes an output.

Control Mode

Control

A selected operating strategy such as manual, automatic, cascade, or remote setpoint control.

Control Narrative

Control

A written description of how equipment should start, stop, respond, and alarm.

ControlNet

Networking

A deterministic industrial network using scheduled and unscheduled communication for controllers, drives, and remote I/O.

Control Panel

Control

An enclosure containing control components, power distribution, operator devices, and wiring terminals.

Control Relay

Control

An electrically operated switch used to isolate, multiply, or sequence control circuit signals.

Control Scaling

Control

The conversion of a raw controller signal into meaningful engineering units or a required command range.

Control Signal

Control

An electrical, digital, pneumatic, or networked value that commands a control-system action.

Control System Hardening

Safety

Reduction of system attack surface through secure configuration, patching, and service restriction.

Control Valve

Control

A valve with an actuator that modulates fluid flow according to a controller command.

Control Valve Maintenance

Maintenance

Inspection and repair of valve trim, actuator, packing, positioner, and air supply components.

Control Valve Positioner

Instrumentation

A device that compares commanded and actual valve positions to drive the actuator accurately.

Control Valve Travel

Instrumentation

The measured movement of a valve stem or shaft between its closed and open positions.

Conveyor Control

Control

Logic that starts, stops, sequences, and protects conveyor sections for material movement.

Coordinated Motion

Control

Motion control that synchronizes multiple axes to follow a shared path, timing, or profile.

Coordinate System

Control

A defined reference framework used to express axis positions, paths, and motion targets.

Copper Cable

Networking

A metallic communication medium carrying electrical network signals over twisted-pair or coaxial conductors.

Coriolis Flow Meter

Sensors

A flow meter that measures mass flow from vibration changes caused by fluid moving through tubes.

Coriolis Flowmeter

Instrumentation

A flowmeter that measures mass flow from vibration changes in tubes carrying process fluid.

Corner Cube Sensor

Sensors

An optical sensing arrangement using a retroreflector that returns incident light toward its source.

Corrective Maintenance

Maintenance

Repair or replacement work performed after a fault or failure has been identified.

Corrosion Monitoring

Maintenance

Measurement and inspection methods used to detect metal loss or corrosion activity.

Counter

Control

A control function that accumulates pulses, events, parts, or occurrences up to a configured value.

Coupling Inspection

Maintenance

Examination of coupling elements, fasteners, alignment, and wear to maintain torque transmission.

Crankcase Pressure

Maintenance

The pressure within an engine crankcase, monitored to detect ventilation or blowby problems.

Critical Spare

Maintenance

A replacement part kept available because its absence would cause unacceptable outage consequences.

Cross-Beam Muting

Safety

A muting arrangement using intersecting sensors to distinguish authorized material movement from human entry.

Cross-Limiting Control

Control

A combustion strategy that constrains fuel and air commands to maintain a safe mixture.

Current-to-Pressure Converter

Instrumentation

A transducer that converts an electrical current signal into a proportional pneumatic pressure.

Current Loop

Instrumentation

A signaling circuit that represents a measurement or command by controlled electrical current.

Current Loop (4–20 mA)

Instrumentation · 4–20 mA Current Loop

A current signaling standard where four to twenty milliamps represent a measured process value.

Current Sensor

Sensors

A device that measures electrical current using shunts, magnetic fields, transformers, or Hall effect elements.

Current Signature Analysis

Maintenance

Motor current analysis that identifies electrical and mechanical faults from spectral current components.

Cushion Factor

Safety

Extra compressible travel in a safety edge that absorbs impact while hazardous motion stops.

Cut-Through Switching

Networking

Switch forwarding that begins transmission before receiving the entire frame, reducing latency but limiting error checking.

Cycle Counting

Maintenance

Recording repeated load or operating cycles to estimate fatigue consumption and service life.

Cycle Time

Control

The time required for a machine operation or controller scan to complete.

Cyclic Communication

Networking

Scheduled recurring exchanges that deliver process input and output data at defined intervals for deterministic control.

Cyclic Redundancy Check (CRC)

Networking · CRC

An error-detection value calculated from transmitted message data to identify corrupted communication frames.

Cylinder Position Sensor

Sensors

A sensor that detects piston location in pneumatic or hydraulic cylinders, often by magnetic field.

D

Daisy Chain Topology

Networking

A line topology where each network device connects sequentially to the next device along the cable.

Damping

Instrumentation

Signal smoothing that slows response to reduce fluctuations caused by noise or process turbulence.

Dark Current

Sensors

The small electrical current produced by a photodetector when no intentional light reaches it.

Data Acquisition (DAQ)

IIoT & Data · DAQ

The process of sampling physical signals and converting them into usable digital data.

Data Aggregation

IIoT & Data

Combining multiple measurements or records into summarized values for analysis, visualization, or reporting.

Database Replication

IIoT & Data

Maintaining synchronized copies of database data across servers for availability, scale, or recovery.

Data Block

Control

A named memory structure that stores related controller values, parameters, or program data.

Data Broker

IIoT & Data

A service that mediates publication, subscription, routing, and delivery of data between systems.

Data Buffering

IIoT & Data

Temporarily storing messages or measurements to absorb rate differences or communication interruptions.

Data Catalog

IIoT & Data

An inventory that describes available data assets, their owners, meanings, quality, and access details.

Data Compression

IIoT & Data

Encoding data using fewer bits to reduce storage requirements or network transmission bandwidth.

Data Context

IIoT & Data

Metadata that explains what a measurement represents, where it originated, and how it should be interpreted.

Data Delivery Loss

IIoT & Data

The failure of transmitted industrial messages or packets to reach their intended destination during communication.

Data Enrichment

IIoT & Data

Adding external attributes, calculated values, or reference information to improve raw data usefulness.

Data Frame

Networking

A structured unit of data transmitted across a data-link network with addressing and error-detection fields.

Data Governance

IIoT & Data

Policies, roles, and controls that manage data quality, ownership, access, retention, and use.

Datagram

Networking

An independently routed packet that carries sufficient addressing information for delivery without a dedicated connection.

Data Historian

IIoT & Data

A database system optimized for collecting, storing, and retrieving time-series industrial process data.

Data Ingestion

IIoT & Data

Collecting and importing data from devices, files, streams, or applications into a destination system.

Data Lake

IIoT & Data

A repository that stores large volumes of raw structured and unstructured data.

Data Latency

IIoT & Data

The time between an industrial data event, request, or transmission and its corresponding delivery or response.

Data Lineage

IIoT & Data

A record of data origins, transformations, movement, and use across connected systems.

Data Logger

Sensors

An instrument that records sensor measurements over time for analysis, compliance, diagnostics, or trending.

Data Loss Prevention

IIoT & Data

Controls that detect and prevent unauthorized disclosure, transfer, or removal of sensitive information.

Data Model

IIoT & Data

A formal structure that defines data entities, attributes, relationships, and permitted values.

Data Normalization

IIoT & Data

Transforming data into consistent units, formats, names, and structures for reliable comparison.

Data Packet

Networking

A formatted unit of network data containing headers, payload information, and sometimes error-checking fields.

Data Pipeline

IIoT & Data

An automated sequence that collects, transforms, routes, stores, and delivers data between systems.

Data Provenance

IIoT & Data

Information documenting the source, history, custody, and transformations of a specific data item.

Data Residency

IIoT & Data

The geographic location where data is stored, processed, or required to remain.

Data Retention

IIoT & Data

Policies defining how long data is stored before archival or secure deletion.

Data Sampling Interval

IIoT & Data

The time between measurements captured from an industrial signal, source, or data collection process.

Data Schema

IIoT & Data

A specification defining the fields, types, relationships, and constraints within a data structure.

Data Service Commitment

IIoT & Data

A documented commitment defining expected data service performance, support responsibilities, and recovery expectations.

Data Silo

IIoT & Data

A separately managed data store that is difficult for other systems or users to access.

Data Tag

IIoT & Data

A named identifier representing a process value, state, command, or calculated attribute.

Data Transfer Guard

IIoT & Data

A controlled mechanism that permits approved industrial data transfer while blocking unauthorized reverse communications.

Data Virtualization

IIoT & Data

Providing integrated access to distributed data without physically copying it into one repository.

De-Energize to Trip

Safety

A circuit philosophy where loss of electrical energy initiates the protective action.

Dead-Letter Queue

IIoT & Data

A queue that stores messages unable to be delivered or processed successfully.

Deadband

Control

A range around a setpoint where no control action occurs, used to prevent rapid output cycling.

Dead Leg

Maintenance

A stagnant piping section where fluid does not circulate, promoting corrosion or contamination.

Deadman Switch

Safety

A manually held control that stops hazardous motion when an operator releases or over-presses it.

Deadweight Tester

Instrumentation

A pressure calibration device using known masses and piston area to generate accurate pressure.

Dead Zero

Instrumentation

A zero-based signal baseline that cannot distinguish a true zero reading from circuit failure.

Dead Zone

Sensors

A region near a sensor where reliable detection or measurement cannot occur.

Debounce

Control

A filtering method that rejects brief input transitions caused by mechanical contact bounce.

Deceleration

Control

The controlled reduction of axis velocity during a motion profile or stopping sequence.

Deep Packet Inspection

Networking

Firewall analysis that examines industrial protocol payloads rather than only addresses, ports, and packet headers.

Default Gateway

Networking

A router address used by a host to reach devices located outside its local IP subnet.

Defect Elimination

Maintenance

A systematic process that removes recurring failure causes from equipment and work processes.

Defense in Depth

Safety

A security strategy using multiple layers of controls to reduce single-point protection failures.

Deferred Defect

Maintenance

A known equipment defect intentionally postponed with documented risk controls and planned corrective action.

Deferred Maintenance

Maintenance

Necessary work postponed beyond its planned date, increasing exposure to asset deterioration or failure.

Degradation Rate

Maintenance

The speed at which an asset condition indicator worsens over a defined operating period.

Demagnetization

Maintenance

Removal of residual magnetism from components when magnetic fields interfere with operation or testing.

Demand Rate

Safety

The expected frequency at which a safety function must act to prevent or mitigate harm.

Derivative Action

Control

PID action that responds to the rate of error change to reduce overshoot.

Detectivity

Sensors

A photodetector performance measure describing its ability to distinguish weak optical signals from noise.

Determinism

Control

The ability of a control system to perform an operation within predictable timing limits.

Deviation

Instrumentation

The signed difference between a measured value and its specified reference or target value.

Device Description File

Networking

A machine-readable file that describes device capabilities, configurable parameters, and supported communication settings.

Device Discovery

Networking

The process of identifying connected network devices and learning their addresses, capabilities, or topology positions.

Device Identity

IIoT & Data

A unique, verifiable representation used to authenticate a device to networks and services.

Device Level Ring (DLR)

Networking · DLR

An Ethernet ring protocol that provides alternate network paths after a single cable break.

Device Management

IIoT & Data

Provisioning, configuring, monitoring, updating, securing, and retiring connected devices throughout their operational lifecycles.

DeviceNet

Networking

A CAN-based industrial fieldbus that connects sensors, actuators, drives, and controllers on one network.

Device Provisioning

IIoT & Data

Registering a device and assigning its credentials, configuration, and permissions before operation.

Device Security Identity

Safety

A unique, verifiable representation used to recognize and authorize a physical or virtual safety device.

Device Shadow

IIoT & Data

A cloud-side digital record storing a device’s reported state and desired configuration.

Dew Point Sensor

Sensors

An instrument that measures the temperature at which water vapor condenses from a gas.

Diaphragm Seal

Instrumentation

A pressure transmitter accessory that isolates the sensing element from difficult process media.

Dielectric Absorption Ratio

Maintenance

An insulation test ratio comparing resistance readings at two specified time intervals.

Differential Head

Instrumentation

The pressure difference expressed as fluid height between two points in a measurement system.

Differential Input

Instrumentation

An input channel that measures voltage between separate positive and negative terminals.

Differential Pressure

Instrumentation

The pressure difference between two points, used to infer flow, level, or filter condition.

Differential Pressure Sensor

Sensors

A sensor that measures the pressure difference between two ports for flow, level, or filter monitoring.

Differential Pressure Transmitter

Instrumentation

A transmitter that measures pressure difference to infer flow, level, density, or filter condition.

Diffuse Reflective Sensor

Sensors

A photoelectric sensor that detects objects from light reflected directly by the target surface.

Digital Certificate

Safety

A signed electronic credential that binds an identity to a public cryptographic key.

Digital Input

Control

A controller signal representing a discrete field state such as on, off, open, or closed.

Digital Input/Output

Networking

Binary networked signals representing discrete states such as on, off, open, closed, or faulted.

Digital Input Module

Control

A controller interface module that reads discrete voltage or contact states from field devices.

Digital Multimeter

Instrumentation

An electronic meter that measures voltage, current, resistance, and often additional electrical quantities.

Digital Output Module

Control

A controller interface module that switches discrete electrical outputs to field devices.

Digital Signature

IIoT & Data

A cryptographic value that verifies data origin and detects whether signed content changed.

Digital Thread

IIoT & Data

Connected information that follows a product or asset across design, production, and service.

Digital Twin

IIoT & Data

A digital representation of a physical asset or process used for analysis, simulation, or monitoring.

Direct Opening Action

Safety

A switch mechanism that mechanically separates contacts through actuator movement, even if contacts weld.

Dirty Dozen

Maintenance

Twelve common human performance conditions that increase the likelihood of maintenance errors and violations.

Discrepancy Time

Safety

The maximum allowed time difference between two safety-channel input transitions before a fault is declared.

Discrete Control

Control

Control that uses distinct states, logic decisions, and sequencing instead of continuously varying outputs.

Displacement Sensor

Sensors

A device that measures linear movement or distance between a target and reference position.

Displacer Level Transmitter

Instrumentation

A level instrument that measures buoyant force changes on a submerged displacement body.

Dissolved Gas Analysis

Maintenance

Analysis of gases dissolved in transformer oil to identify internal electrical or thermal faults.

Dissolved Oxygen Analyzer

Instrumentation

An analyzer measuring oxygen concentration dissolved in water or another process liquid.

Dissolved Oxygen Sensor

Sensors

A sensor that measures oxygen concentration in liquids for water treatment, aquaculture, or bioprocess control.

Distance Sensor

Sensors

A sensor that determines separation from a target using optical, ultrasonic, magnetic, or mechanical principles.

Distributed Control System (DCS)

Control · DCS

A control architecture that distributes controllers across a process plant while providing centralized supervision.

Distributed I/O

Control

Input and output modules located near field devices and connected through a control network.

Distributed Ledger

IIoT & Data

A replicated record system in which participants maintain synchronized, cryptographically linked transaction entries.

Domain Name

Networking

A hierarchical textual name mapped by DNS to addresses used for network communication.

Domain Name Resolution

IIoT & Data

The process of translating a domain name into network addresses and related service records.

Domain Name System

Networking

A naming service that translates human-readable hostnames into IP addresses used for network communication.

Door Interlock Sensor

Sensors

A sensor that detects a guard or door position and reports whether its access point is closed.

Doppler Effect

Sensors

A frequency shift caused by relative motion between a wave source, target, and receiver.

Doppler Lidar

Sensors

A laser sensing system that measures target velocity from frequency shifts in returned light.

Doppler Radar Sensor

Sensors

A radar sensor that detects motion or speed from frequency changes in reflected radio waves.

Downtime

Maintenance

Time when equipment cannot perform its intended production, processing, or supporting operational function.

Drive Enable

Control

A command or permissive condition that allows a motor drive to produce torque.

Drive Fault

Control

A protective condition reported by a motor drive that inhibits operation until cleared.

Dry Leg

Instrumentation

A gas-filled reference impulse line used with differential pressure level measurement applications.

Dual-Channel Architecture

Safety

A redundant safety design using two independent signal paths to improve fault tolerance.

Duplex Mode

Networking

An Ethernet setting that determines whether devices transmit simultaneously or take turns using one link.

Duty Cycle

Control

The percentage of a repeating period during which an output remains active.

Dynamic Balancing

Maintenance

Correcting rotating mass distribution in two planes to reduce vibration during operation.

Dynamic Braking

Control

A motor stopping method that dissipates regenerative energy through a resistor or drive circuit.

Dynamic Field Switching

Safety

Automatic selection of scanner protective fields according to a mobile machine speed, direction, or position.

Dynamic Host Configuration Protocol

Networking

A protocol that automatically assigns IP addresses and related network settings to connected devices.

Dynamic Range

Sensors

The ratio between the largest and smallest input values a sensor can measure reliably.

Dynamic Response

Control

How a controlled process or machine changes over time after a command or disturbance.

Dynamic Variable

Instrumentation

A secondary process value communicated digitally by a multivariable HART field device.

E

Early Failure

Maintenance

A failure occurring soon after installation, often caused by defects, errors, or improper handling.

Eddy Current Inspection Probe

Sensors

A probe using induced currents to inspect conductive surfaces for cracks, thickness, distance, or material changes.

Eddy Current Proximeter

Instrumentation

An instrument system that measures conductive shaft displacement using an eddy current probe and driver.

Eddy Current Sensor

Sensors

A non-contact sensor that measures conductive target position by changes in induced electromagnetic currents.

Eddy Current Testing

Maintenance

A nondestructive method using induced currents to find surface cracks and material changes.

Edge-to-Cloud

IIoT & Data

An architecture connecting local computing resources with cloud services for coordinated data processing.

Edge Analytics

IIoT & Data

Analyzing industrial data locally to reduce latency, bandwidth use, or dependence on cloud connectivity.

Edge Cluster

IIoT & Data

A coordinated group of edge computing nodes sharing workloads, services, and management functions.

Edge Computing

IIoT & Data

Processing data near machines or sensors instead of sending all raw data to a distant cloud service.

Edge Detection

Control

Logic that identifies a transition of a digital signal from off to on or vice versa.

Edge Device

IIoT & Data

A local hardware device that collects, processes, or forwards industrial data near equipment.

Edge Gateway

IIoT & Data

A local computing device that connects industrial equipment to applications, networks, or cloud services.

Edge Orchestration

IIoT & Data

Coordinating deployment, configuration, updates, and operation of distributed edge applications and devices.

Effective Aperture Angle

Safety

The permitted angular range of safety light curtain beams used to limit optical bypass risks.

Electrical Conductivity Probe

Sensors

A probe that measures liquid conductivity through electrical response between immersed electrodes.

Electrical Connection Inspection

Maintenance

Examination of terminals and conductors for looseness, overheating, corrosion, or insulation damage.

Electrical Noise

Instrumentation

Unwanted signal variation that obscures a measurement or causes incorrect control decisions.

Electro-Sensitive Protective Equipment (ESPE)

Safety · ESPE

Electronic protective equipment that evaluates sensing signals and initiates a safety response after intrusion.

Electrochemical Sensor

Sensors

A sensor that measures chemical concentration through electrical reactions at electrodes in a sample.

Electrode Potential

Instrumentation

The voltage developed at an electrode interface, used by electrochemical measurement instruments.

Electromagnetic Flow Meter

Sensors

A flow meter that measures conductive liquid velocity from voltage induced by a magnetic field.

Electromagnetic Interference (EMI)

Instrumentation · EMI

Unwanted electromagnetic energy that disrupts electrical signals, communication links, or instrument operation in equipment.

Electronic Cam

Control

A programmed motion relationship that synchronizes follower-axis position to a master-axis profile.

Electronic Data Sheet

Networking

A standardized device file describing capabilities and parameters for engineering EtherNet/IP or DeviceNet equipment.

Electronic Gearing

Control

A configurable motion ratio that makes one axis follow another without mechanical gears.

Electronic Pressure Controller

Instrumentation

A device that regulates pneumatic output pressure according to an electrical command signal.

Electrostatic Discharge Protection

Maintenance

Controls that prevent static electricity from damaging sensitive electronic components during handling.

Electrostatic Sensor

Sensors

A device that detects electric charge or field strength near materials, surfaces, or moving webs.

Emergency Escape Route

Safety

A designated path enabling personnel to leave a hazardous area during an abnormal event.

Emergency Maintenance

Maintenance

Immediate work needed to remove imminent danger or restore essential equipment capability.

Emergency Shutdown (ESD)

Safety · ESD

A protective action that brings a process or machine to a defined safe state.

Emergency Stop

Safety

A manually operated device that initiates a rapid stop when an immediate hazard exists.

Emergency Stop Circuit

Control

A hardwired control circuit that removes hazardous machine motion when emergency stop devices operate.

Encoder

Sensors

A sensor that converts rotational or linear position into electrical pulses or a coded position value.

Read the related guide

Encoder Feedback

Control

Position or speed information returned from an encoder to verify and regulate motion.

Encoder Interface

Control

A controller or drive circuit that receives, decodes, and uses motion feedback signals.

Encryption at Rest

IIoT & Data

Cryptographic protection applied to stored data so unauthorized readers cannot interpret it.

Encryption in Transit

IIoT & Data

Cryptographic protection applied to data while it moves between systems over a network.

End Effector

Control

A tool, gripper, or process device mounted at the end of a robotic arm.

Endpoint

IIoT & Data

A network-addressable interface where a device, application, or service exchanges information with another system.

Energy Isolation

Safety

Physical separation of equipment from electrical, hydraulic, pneumatic, thermal, or mechanical energy sources.

Engineering Units

Instrumentation

Scaled measurement units, such as bar or degrees Celsius, meaningful to process operators.

Engineering Workstation

Safety

A computer used to configure, program, diagnose, or maintain industrial control systems.

Enterprise Resource Planning

IIoT & Data · ERP

Business software that integrates planning, purchasing, inventory, finance, production, and related organizational processes.

Entity Parameters

Safety

Electrical limits used to verify compatible connections between intrinsically safe apparatus, barriers, and field wiring.

Environmental Sealing

Maintenance

Protecting equipment enclosures against water, dust, chemicals, and other damaging environmental exposure.

Equalization Valve

Instrumentation

A manifold valve connecting transmitter high and low sides to equalize differential pressure.

Equipment History

Maintenance

A chronological record of inspections, failures, repairs, modifications, and operating events for an asset.

Equipment Protection Level (EPL)

Safety · EPL

A classification indicating protection level and suitability of equipment for explosive atmospheres.

Error

Control

The current difference between a control-loop setpoint and its measured process value.

Error Band

Instrumentation

The stated maximum measurement deviation permitted over specified operating conditions and range.

Error Detection

Networking

Methods such as checksums and cyclic redundancy checks that identify corrupted communication frames or messages.

Error Proofing

Maintenance

Designing tasks or equipment so incorrect maintenance actions are prevented or immediately detected.

EtherCAT

Networking

A high-speed industrial Ethernet fieldbus designed for deterministic motion and automation communication.

Read the related guide

EtherNet/IP

Networking

An industrial Ethernet protocol that uses the Common Industrial Protocol for device communication.

Ethernet Frame

Networking

The data-link format that carries destination, source, type, payload, and frame-check information over Ethernet.

Ethernet PHY

Networking

A physical-layer transceiver that converts Ethernet data into electrical, optical, or radio transmission signals.

Event-Driven Architecture

IIoT & Data

A software design in which components react to events produced by other components.

Event Correlation

IIoT & Data

Associating related events from multiple sources to identify patterns, causes, or incidents.

Event Management

IIoT & Data

The collection, correlation, prioritization, and handling of system events requiring operational attention or response.

Event Processing

IIoT & Data

Capturing, filtering, correlating, and acting on streams of events as they occur.

Event Stream

IIoT & Data

A continuous sequence of timestamped records representing changes, alarms, measurements, or system actions.

Event Task

Control

A controller program task triggered by a specified event rather than periodic scheduling.

Excitation Voltage

Instrumentation

A controlled supply voltage applied to passive sensors or bridge circuits for measurement.

Ex d Flameproof Enclosure

Safety

An explosion-protection method containing an internal explosion and preventing ignition of the surrounding atmosphere.

Ex e Increased Safety

Safety

An explosion-protection method using construction measures to prevent excessive temperatures, arcs, and sparks.

Ex i Intrinsic Safety

Safety

An explosion-protection method limiting circuit energy so ignition cannot occur under specified fault conditions.

Ex m Encapsulation

Safety

An explosion-protection method embedding ignition-capable parts in compound to isolate them from explosive atmospheres.

Explicit Messaging

Networking

On-demand communication used to read diagnostics, configure devices, or request noncyclic industrial network data.

Explosion-Proof Equipment

Safety

Equipment enclosed to withstand an internal explosion and prevent surrounding atmosphere ignition.

Ex p Pressurization

Safety

An explosion-protection method maintaining protective gas pressure to prevent flammable atmosphere entry into equipment.

Ex t Dust Protection

Safety

An explosion-protection method using an enclosure to prevent dust ingress and limit surface temperature.

External Device Monitoring (EDM)

Safety · EDM

A safety function checking external contactors before allowing a machine safety circuit to restart.

F

Fail-safe

Safety

A design approach that moves equipment to a safe condition when power, communication, or a component fails.

Failing High

Instrumentation

A transmitter fault configuration that drives output above normal range when an internal failure occurs.

Failing Low

Instrumentation

A transmitter fault configuration that drives output below normal range when an internal failure occurs.

Failover

Networking

Automatic transfer of communication services to a standby path or device after a primary component fails.

Failure Analysis

Maintenance

Technical examination of failed components to determine mechanisms, contributing conditions, and causes.

Failure Mode

Maintenance

The specific manner in which an asset, component, or function can fail.

Failure Mode and Effects Analysis (FMEA)

Maintenance · FMEA

A structured method for identifying failure modes, effects, causes, and preventive actions.

Failure Rate

Maintenance

The frequency of failures divided by operating time, population size, or demand count.

Failure Reporting

Maintenance

Documenting failure symptoms, circumstances, affected components, and consequences to support reliable technical analysis and corrective action.

Fast Ethernet

Networking

Ethernet technology operating at 100 megabits per second over compatible copper or fiber media.

Fatigue Crack

Maintenance

A crack initiated and grown by repeated cyclic stresses below a material ultimate strength.

Fault Exclusion

Safety

A justified engineering assumption that a specified failure mode is so unlikely it need not be considered.

Fault Reset

Control

A deliberate command that clears a latched fault after its underlying condition is corrected.

Fault Tolerance

Networking

The ability of a network to continue delivering required functions despite component, link, or communication failures.

Federated Identity

IIoT & Data

An identity arrangement that lets users authenticate through a trusted external identity provider.

Feedback

Control

Information about actual process or axis behavior returned to a controller for correction.

Feedforward Control

Control

A control strategy that adjusts output from measured disturbances before they affect the process.

Fiber-Optic Cable

Networking

A communication medium that transmits data as light, providing electrical isolation and long-distance network links.

Fiber Bragg Grating

Sensors

An optical fiber sensor whose reflected wavelength changes with strain, temperature, or pressure.

Fiber Optic Sensor

Sensors

A sensor using optical fiber to carry light for sensing in confined or harsh locations.

Fiducial

Instrumentation

A reference marker within a radar echo curve used to verify instrument measurement performance.

Fieldbus

Networking

A digital industrial network that connects field devices such as sensors, actuators, and controllers.

Fieldbus Coupler

Control

A device that connects distributed input and output modules to an industrial communication network.

Field Calibration

Maintenance

Calibration performed at the installed equipment location using portable standards and procedures.

Field Calibrator

Instrumentation

A portable device that sources, measures, or simulates signals while verifying field instruments.

Field Data

IIoT & Data

Measurements, states, diagnostics, and events collected directly from equipment or process instruments.

Field Device

Control

A sensor, actuator, drive, or instrument installed near the physical industrial process.

Field of View

Sensors

The area or angle visible to an optical, radar, ultrasonic, or vision sensor.

Fill Level Switch

Sensors

A point-level device that changes output when material reaches a specified height.

Filter Changeout

Maintenance

Replacement of a filter when its condition or pressure drop reaches defined limits.

Final Control Element

Control

The device that directly changes a process, such as a valve, drive, or damper.

Final Element

Safety

The actuator, valve, drive, or contactor that executes a safety instrumented function response.

Firewall

Networking

A security control that permits or blocks network traffic according to defined rules.

Firewall Rule

Safety

A defined policy permitting, denying, or inspecting specified network traffic between systems.

Firmware

IIoT & Data

Software stored in nonvolatile device memory that controls hardware operation and startup behavior.

First-Order Lag

Control

A dynamic response where output approaches a changed input exponentially with one time constant.

First-Pass Yield

Maintenance

The proportion of maintenance tasks completed correctly without rework or repeat testing.

Fitness for Service

Maintenance

An engineering assessment determining whether damaged equipment can continue operating safely under specified loading and conditions.

Fixed Blanking

Safety

A light curtain setting that ignores beams continuously blocked by a stationary machine component.

Flame Arrester Inspection

Maintenance

Examination and cleaning of flame arrester elements to maintain specified flame-stopping performance during service.

Flame Detector

Sensors

A sensor that detects flames by monitoring ultraviolet, infrared, visible, or combined radiation signatures.

Flameproof Joint

Safety

A precisely machined enclosure interface that cools escaping gases below ignition temperature.

Fleet Management

IIoT & Data

Centralized monitoring, configuration, maintenance, security, and lifecycle control of many connected devices.

Floating Blanking

Safety

A light curtain setting allowing a limited number of blocked beams to move within the field.

Float Level Switch

Sensors

A point-level switch actuated by a buoyant float rising or falling with liquid level.

Flow Computer

Instrumentation

A specialized controller that calculates standardized flow quantities from measured process variables.

Flow Conditioning

Instrumentation

Use of straight pipe or devices that reduce swirl before a flowmeter.

Flow Control

Networking

Mechanisms regulating transmission rates so receivers and network buffers are not overwhelmed by incoming data.

Flow Meter

Sensors

An instrument that measures the rate or quantity of liquid, gas, steam, or slurry moving through a system.

Read the related guide

Flow Nozzle

Instrumentation

A shaped differential-pressure primary element that creates a predictable restriction in a pipe.

Flue Gas Analyzer

Sensors

An instrument that measures combustion gases to assess burner efficiency, emissions, and excess oxygen.

Fluorescence Sensor

Sensors

An optical sensor that detects fluorescent emission to identify substances or measure concentration.

Flush Diaphragm

Instrumentation

A flat exposed pressure-sensing face suited to viscous, sanitary, or fouling process media.

Flush Oil

Maintenance

Clean oil circulated through a system to remove contaminants before normal service.

Focal Plane Array

Sensors

A two-dimensional detector array placed at an optical focal plane to capture an image.

Follower Axis

Control

A motion axis whose position or speed is coordinated from a master-axis reference.

Force

Control

A temporary engineering override that fixes a controller input or output at a chosen state.

Force-Guided Contacts

Safety

Mechanically linked relay contacts arranged so normally open and normally closed contacts cannot close together.

Force Sensor

Sensors

A transducer that converts applied compression, tension, shear, or torque into an electrical signal.

Foreign Material Exclusion

Maintenance

Controls that prevent loose objects from entering equipment during maintenance or assembly.

Forward Error Correction

Networking

Redundant encoded data allowing receivers to reconstruct some corrupted or lost transmissions without retransmission.

Four-Wire Measurement

Instrumentation

A resistance measurement method using separate current and sense leads to reduce lead error.

Frame Check Sequence

Networking

A calculated value appended to an Ethernet frame so receivers can detect transmission corruption.

Frame Preemption

Networking

A TSN capability allowing critical frames to interrupt lower-priority transmissions and reduce worst-case latency.

Frequency Inverter

Control

An electronic power converter that controls motor speed by producing variable-frequency alternating current.

Frequency Output

Sensors

A sensor signal whose pulse rate changes in proportion to a measured variable.

Frequency Shift Keying

Instrumentation

A digital modulation method that represents data using changes between two carrier frequencies.

Friction

Maintenance

Resistance to relative motion between contacting surfaces that converts mechanical energy into heat.

Full Duplex

Networking

A link mode allowing both connected Ethernet devices to transmit and receive simultaneously without collisions.

Full Scale

Control

The maximum value represented by an instrument, signal range, controller input, or output.

Functional Failure

Maintenance

Inability of an asset to meet a required performance standard under stated conditions.

Functional Safety

Safety

Safety achieved when control systems correctly respond to their inputs and bring hazards to an acceptable level.

Functional Test

Maintenance

A test that confirms equipment performs its specified action, response, or protective function.

Function as a Service

IIoT & Data · FaaS

A cloud model that runs event-triggered code without requiring developers to manage servers.

Function Block

Control

A reusable control-program element with defined inputs, outputs, internal logic, and memory.

Function Block Diagram

Safety

A graphical representation showing functional relationships and signal flow within a safety system.

G

Gain Range

Control

The configured range over which a controller proportional response is adjusted for process sensitivity.

Gain Scheduling

Control

A strategy that changes controller parameters according to operating conditions or process regions.

Galvanic Isolation

Instrumentation

Electrical separation between circuits that allows signal transfer without a direct conductive path.

Gas Chromatograph

Sensors

An analytical instrument that separates vaporized compounds for detection and chemical composition measurement.

Gas Detection

Safety

Measurement of combustible, toxic, or oxygen concentrations to warn or initiate protective actions.

Gas Detector

Sensors

An instrument that detects or measures gas concentration to support safety, process control, or environmental monitoring.

Gas Group

Safety

A classification grouping explosive gases by ignition characteristics relevant to equipment protection selection.

Gate Control List

Networking

A TSN schedule defining when switch queues open or close for specified traffic classes.

Gateway

Networking

A device or software service that translates between networks, protocols, or data models.

Gateway Management

IIoT & Data

Remote administration of gateway configuration, software, connectivity, health, diagnostics, and security settings.

Gauge Pressure

Instrumentation

Pressure measured relative to local atmospheric pressure rather than a perfect vacuum.

Gearbox Inspection

Maintenance

Inspection of gears, bearings, lubricant, seals, and housing condition in a gearbox.

Gear Clearance

Maintenance

The designed space between mating gear teeth that permits lubricant flow and controlled relative movement.

Gear Mesh Frequency

Maintenance

The vibration frequency produced when mating gear teeth engage repeatedly during shaft rotation.

Generalized Precision Time Protocol

Networking

An IEEE timing protocol that distributes a common time base across time-sensitive Ethernet devices.

General Station Description Markup Language

Networking

An XML device description used by PROFINET engineering tools to configure communication and diagnostic capabilities.

Geofencing

IIoT & Data

Defining a virtual geographic boundary that triggers actions when an asset enters or leaves.

Geophone

Sensors

A ground-motion sensor that converts seismic vibration into an electrical signal for monitoring or surveying.

Grandmaster Clock

Networking

The highest-quality clock selected by a timing protocol to distribute time throughout a synchronized network.

Grease Compatibility

Maintenance

The ability of two greases to mix without unacceptable changes in consistency or performance.

Ground Fault Monitoring

Safety

Detection of unintended current paths to earth that can create shock, fire, or equipment hazards.

Grounding Continuity Test

Maintenance

A test confirming a low-resistance protective grounding path between equipment and earth.

Ground Loop

Instrumentation

An unintended current path between grounded points that can introduce noise or measurement error.

Guard Locking

Safety

A protective guard function that keeps a movable guard closed until hazardous motion ends.

Guard Monitoring

Safety

Detection of a movable guard position to prevent hazardous machine operation when the guard opens.

Guided Wave Radar

Instrumentation

A level measurement method timing electromagnetic reflections that travel along a probe.

Gyroscope

Sensors

A sensor that measures angular velocity or orientation around one or more rotational axes.

H

Half Duplex

Networking

A link mode where devices share one transmission direction at a time and cannot send simultaneously.

Hall Effect Sensor

Sensors

A sensor that detects magnetic fields and is often used for position or speed sensing.

Hand-Off-Auto (HOA)

Control · HOA

A selector arrangement that chooses manual hand operation, off, or automatic control.

Handshaking

Control

An exchange of status signals confirming that connected devices are ready to transfer or accept data.

Hard Limit

Control

A physical or hardware-enforced motion boundary that prevents an axis exceeding permitted travel.

Hardware-Enforced Gateway

Networking

A gateway using physical one-way enforcement and protocol proxies to export data without permitting return connections.

Hardware Fault Tolerance (HFT)

Safety · HFT

The ability of safety hardware to continue performing its function after one or more faults.

HART-IP

Networking

An Ethernet-based version of HART communication that carries device configuration and diagnostic information over IP networks.

HART Protocol

Instrumentation · HART

A communication protocol that superimposes digital data on a 4–20 mA analog instrument loop.

Hazard Analysis

Safety

A systematic examination of hazards, causes, consequences, and safeguards for an operation.

Hazard and Operability Study (HAZOP)

Safety · HAZOP

A structured team review using guide words to identify process deviations, causes, and consequences.

Hazardous Area

Safety

A location where flammable gas, vapor, dust, or fibers may create an explosion risk.

Hazardous Area Inspection

Maintenance

Examination of equipment in classified locations to verify protection integrity and safe installation.

Hazardous Area Sensor

Sensors

A sensor designed or certified to operate safely where flammable gases, vapors, dusts, or fibers exist.

Hazardous Energy

Safety

Stored or supplied energy capable of causing injury through motion, heat, pressure, electricity, or release.

Head-of-Line Blocking

Networking

Queue delay caused when a packet at the front prevents later packets from being transmitted.

Head Pressure

Instrumentation

Pressure produced by the height of a liquid column above a measurement point.

Health Monitoring

Maintenance

Continuous or periodic assessment of equipment condition using measured operating indicators and diagnostic observations.

Heartbeat

Control

A periodically changing signal used to confirm that a controller, device, or communication link remains active.

Heat Exchanger Cleaning

Maintenance

Removal of fouling deposits from heat transfer surfaces to restore thermal performance.

Heat Flux Sensor

Sensors

A transducer that measures thermal energy flow per unit area through a surface.

Hidden Dangerous Failure

Safety

A dangerous failure that remains undetected until a safety function is demanded or tested.

High-availability Seamless Redundancy

Networking

A redundancy method sending duplicate frames over separate paths so receivers accept the first arriving copy.

High-Speed Counter

Control

A specialized controller function that counts fast pulses without waiting for the normal program scan.

High Availability

IIoT & Data

System design using redundancy and recovery mechanisms to minimize planned and unplanned service interruption.

Historical Data

IIoT & Data

Stored records describing previous process conditions, equipment states, events, or production results.

Homing

Control

A motion procedure that establishes an axis reference position using a switch, marker, or stop.

Hostname

Networking

A human-readable network name assigned to a device for identification and address resolution services.

Hot Alignment

Maintenance

Shaft alignment measured or corrected while machinery operates at normal thermal conditions.

Hot Wire Anemometer

Sensors

An airflow instrument that calculates velocity from cooling of an electrically heated wire.

Human-Machine Interface (HMI)

Control · HMI

The operator-facing screen or software used to monitor equipment and issue commands.

Human-Machine Interface Security

Safety

Controls protecting operator interface access, configuration, communications, and commands against unauthorized manipulation or modification.

Humidity Sensor

Sensors

A device that measures water vapor in air or gas, often expressed as relative humidity.

Hybrid Cloud

IIoT & Data

An architecture combining on-premises infrastructure with public or private cloud services and shared workloads.

Hydraulic Fluid Analysis

Maintenance

Testing hydraulic oil for contamination, viscosity, wear metals, water, and additive condition.

Hydrostatic Level Sensor

Sensors

A level sensor that calculates liquid height from pressure exerted by the liquid column.

Hydrostatic Pressure

Instrumentation

Pressure created by the weight of a stationary liquid column above a point.

Hysteresis

Instrumentation

A difference in instrument output for the same input approached from increasing and decreasing directions.

I

I/O Addressing

Control

The assignment of identifiers that connect program variables to controller input and output channels.

I/O Channel

Control

An individual electrical interface point that reads one input or drives one output.

I/O Module

Control

A removable controller component providing electrical interfaces for field input and output signals.

I/O Rack

Control

A chassis or backplane that holds controller input and output modules and provides communication.

Ice Point Reference

Instrumentation

A known zero-degree Celsius temperature reference used for thermocouple calibration and verification.

Identity and Access Management

IIoT & Data · IAM

Policies and services that manage identities, authentication, authorization, permissions, and access lifecycle activities.

IEC 62443

Safety

A family of standards for cybersecurity of industrial automation and control systems.

IGMP Snooping

Networking

A switch feature that forwards multicast traffic only to ports with devices requesting that group.

Illuminance Sensor

Sensors

A light sensor calibrated to measure visible illumination on a surface in lux.

Image Resolution

Sensors

The number of pixels available in an image, affecting visible detail and measurement capability.

Impedance

Instrumentation

The total opposition a circuit presents to alternating current, including resistance and reactance.

Impedance Sensor

Sensors

A device that measures electrical impedance changes to infer material, fluid, biological, or mechanical properties.

Impeller Clearance

Maintenance

The specified gap between a pump impeller and casing that affects hydraulic efficiency.

Implicit Messaging

Networking

Cyclic time-critical communication that transports process data through established industrial protocol connections.

Impulse Line

Instrumentation

Small-bore tubing that carries process pressure from a tap to a transmitter.

Inclinometer

Sensors

A sensor that measures slope, tilt, or inclination relative to gravity or a reference plane.

Incremental Encoder

Sensors

An encoder that produces pulses as it moves, requiring a reference to establish absolute position.

Independent Protection Layer (IPL)

Safety · IPL

A safeguard that independently prevents a hazardous event or mitigates its consequences.

Indicator

Instrumentation

A device that displays a measured process value locally using an analog or digital readout.

Inductive Sensor

Sensors

A non-contact sensor that detects conductive metal objects using an electromagnetic field.

Read the related guide

Industrial Cloud

IIoT & Data

Cloud services designed to store, process, analyze, or integrate industrial operational data.

Industrial Data Quality

IIoT & Data

The degree to which industrial data is accurate, complete, timely, consistent, and fit for its intended use.

Industrial Edge Gateway

Networking

A boundary device connecting local industrial networks to higher-level systems while translating, filtering, or buffering data.

Industrial Ethernet

Networking

Ethernet technology adapted for industrial communication timing, environmental conditions, diagnostics, and management requirements.

Industrial Firewall

Safety

A network security device configured to protect operational technology communications and assets.

Industrial Metaverse

IIoT & Data

Connected immersive digital environments used to visualize, simulate, and collaborate around industrial operations.

Industrial Network

IIoT & Data

A communications system connecting controllers, devices, computers, and services used in industrial operations.

Industrial Network DMZ

Networking

A segmented network area separating enterprise and operational technology systems through controlled intermediary services.

Industrial Network Perimeter

IIoT & Data

A controlled boundary separating industrial control networks from enterprise, external, or less-trusted networks.

Industrial Perimeter Zone

Safety

An intermediate network zone brokering controlled data exchange between enterprise and operational technology networks.

Industrial Protocol

Networking

A communication specification defining data exchange between automation controllers, devices, drives, and software systems.

Industrial Protocol Model

IIoT & Data

A defined data and message structure used by industrial devices and software to exchange information.

Inference Engine

IIoT & Data

Software that applies a trained model or rules to incoming data and produces results.

Information Model

IIoT & Data

A semantic description of objects, properties, relationships, and behaviors represented in an information system.

Infrared Sensor

Sensors

A device that detects infrared radiation for presence sensing, temperature measurement, or gas analysis.

Infrared Thermography

Maintenance

Noncontact imaging that maps surface temperatures to locate abnormal heating and thermal defects.

Infrared Thermometer

Sensors

A non-contact thermometer that calculates temperature from infrared radiation emitted by a target.

Ingress Filtering

Networking

Network controls that validate incoming traffic and discard packets with unauthorized or implausible source addresses.

Inhibit Function

Safety

A controlled prevention of a safety output transition during defined setup, maintenance, or testing conditions.

Input Discrepancy

Safety

A disagreement between redundant safety inputs that indicates wiring, sensor, or channel faults.

Input Impedance

Instrumentation

The effective opposition presented by an input circuit to a connected measurement signal.

Input Module

Control

A PLC interface module that receives discrete or analog signals from field devices.

Input Scan

Control

The controller phase that reads field input states into memory before program execution.

Insertion Electromagnetic Flowmeter

Instrumentation

A magnetic flow sensor inserted through a pipe wall to sample conductive liquid velocity.

Insertion Flow Meter

Sensors

A flow meter installed through a pipe wall to sample velocity within the flowing medium.

Insertion Length

Instrumentation

The distance a temperature sensor extends into a process to place its sensing tip.

Inspection Route

Maintenance

A planned sequence of asset checks performed by an inspector during a scheduled round.

Installed Gain

Instrumentation

The actual relationship between control valve travel and process flow under operating conditions.

Instruction List

Control

A low-level PLC programming notation that represents logic as ordered mnemonic instructions.

Instrument Air

Instrumentation

Clean, dry, regulated compressed air used to supply pneumatic instruments and actuators.

Instrument Air Quality

Maintenance

The cleanliness, dryness, and pressure quality of compressed air supplied to pneumatic instruments.

Instrumentation

Instrumentation

The discipline of measuring, indicating, recording, and controlling variables in industrial processes and equipment.

Instrument Drift

Maintenance

Slow change in an instrument indication when the measured input remains constant.

Instrumented Protective Function

Safety

A sensing, logic, and final-element action that reduces risk by moving a process safe.

Instrument Index

Instrumentation

A controlled register identifying instruments, tags, service descriptions, locations, and associated documentation.

Instrument Loop

Instrumentation

The complete signal path from process sensing element through indication, control, or recording.

Instrument Loop Verification

Instrumentation

A commissioning test confirming field wiring, scaling, indication, and control response through an instrument loop.

Instrument Manifold

Instrumentation

A valve assembly providing isolation, equalization, venting, or calibration connections for transmitters.

Instrument Proof Testing

Instrumentation

A periodic test that reveals hidden instrument failures not detected during normal automatic diagnostic operation.

Instrument Reflectometry

Instrumentation

A pulse-reflection measurement technique used by instruments to determine liquid level, cable faults, or impedance changes.

Instrument Signal Scaling

Instrumentation

Converting a raw instrument input into engineering units such as degrees, bar, liters, or percent.

Insulation Resistance

Maintenance

Electrical resistance through insulating material measured to assess leakage paths and insulation condition.

Integer

Control

A numeric data type that stores whole numbers without a fractional component.

Integral Action

Control

PID action that accumulates control error over time to eliminate steady-state offset.

Integrated Electronics Piezoelectric

Instrumentation

A piezoelectric vibration sensor with built-in electronics requiring constant-current signal power for operation.

Integrated Sensor

Sensors

A sensor package combining the sensing element, electronics, and signal conditioning within one housing.

Integration Platform

IIoT & Data

Software that connects applications and data sources through adapters, workflows, transformations, and APIs.

Interferometer

Sensors

An optical instrument that measures displacement or surface properties from interference between light waves.

Interframe Gap

Networking

The required idle interval between Ethernet frames that allows receivers time to process transmission boundaries.

Interlock

Safety

A hardware or software condition that prevents an unsafe or incorrect operation.

Internet Control Message Protocol

Networking

An IP support protocol used for error reporting, diagnostics, and network reachability information.

Internet Gateway

IIoT & Data

A network component that provides controlled connectivity between a local network and the internet.

Internet Group Management Protocol

Networking

An IP protocol that manages multicast group membership between hosts and local network routers.

Internet of Things

IIoT & Data · IoT

A network of connected physical objects that collect, exchange, or act on digital information.

Internet Protocol

Networking

A network-layer protocol that addresses and routes packets between networks using logical IP addresses.

Interoperability

IIoT & Data

The ability of different systems to exchange information and use that information correctly.

Interpolation

Control

The coordinated calculation of intermediate motion points along a commanded machine path.

Intrinsic Safety Barrier

Safety

A device that limits electrical energy entering a hazardous area so ignition-capable sparks cannot occur.

Read the related guide

Intrusion Distance

Safety

A safety-distance calculation allowance for the distance a body part enters before detection.

Ion Selective Electrode

Sensors

An electrode that develops a voltage related to the activity of a specific ion in solution.

IoT Platform

IIoT & Data

Software services for connecting devices, managing data, integrating applications, and operating IoT solutions.

IP Address

Networking

A numeric network identifier assigned to a device for routing communication packets.

IP Multicast

Networking

A delivery method that sends one IP packet to multiple subscribed receivers in a multicast group.

IP Rating

Sensors

An ingress protection classification describing an enclosure’s resistance to solids and water.

Read the related guide

IP Routing

Networking

The process of selecting network paths and forwarding IP packets toward their intended destination.

IP Subnet

Networking

A logical subdivision of an IP network identified by a shared address prefix and subnet mask.

IPv4

Networking

The widely deployed Internet Protocol version using 32-bit addresses to identify network interfaces.

IPv6

Networking

The Internet Protocol version using 128-bit addresses to expand addressing capacity and improve network features.

Isochronous Communication

Networking

Data exchange occurring at precisely repeating intervals to coordinate motion, drives, and time-critical automation tasks.

Isochronous Real-Time

Networking

A PROFINET mode that reserves hardware-scheduled communication windows for highly synchronized motion-control traffic.

Isokinetic Sampling

Instrumentation

Sample extraction at process-stream velocity to obtain a representative particulate or aerosol sample.

Isolation Amplifier

Instrumentation

A signal conditioner that transfers an analog value across an electrical isolation barrier.

Isolation Transformer

Safety

A transformer providing galvanic separation between circuits to limit fault current paths and noise coupling.

J

Jerk

Control

The rate of acceleration change in a motion profile, affecting mechanical smoothness.

Jitter

Networking

Variation in timing between repeated events, transmitted messages, or recurring control system cycles.

Job Safety Analysis (JSA)

Safety · JSA

A task-based review identifying hazards, controls, responsibilities, and safe steps before work begins.

Jog

Control

A manual motion command that moves an axis slowly while an operator holds a control.

JSON

IIoT & Data

A text-based data format that represents structured information using objects, arrays, names, and values.

Junction Box

Instrumentation

An enclosure containing terminals for joining, distributing, or protecting instrument field wiring.

K

K-Factor

Instrumentation

A meter coefficient relating pulse count or frequency to a measured flow quantity.

Keyed Reset

Safety

A reset requiring a keyed actuator to restrict safety-function restoration to authorized personnel.

Key Management

IIoT & Data

Generating, distributing, storing, rotating, protecting, and revoking cryptographic keys throughout their lifecycle.

Kinematic Chain

Control

A connected arrangement of mechanical links and joints that determines machine motion relationships.

L

Ladder Logic

Control

A graphical PLC programming language modeled after relay control circuits and rungs.

Laser Alignment

Maintenance

Shaft alignment using laser sensors to measure offset and angular misalignment precisely.

Laser Safety Class

Safety

A classification describing laser emission hazard and required engineering or administrative protective measures.

Laser Sensor

Sensors

An optical sensor using a laser beam for precise distance, position, or object detection.

Laser Triangulation Sensor

Sensors

An optical distance sensor that calculates target position from the reflected laser spot geometry.

Layer 2 Switch

Networking

A switch that forwards Ethernet frames according to learned media access control addresses.

Layer 3 Switch

Networking

A switch that combines Ethernet forwarding with IP routing between separate network subnets or VLANs.

Lead-Lag Control

Control

A sequencing strategy that rotates primary and secondary equipment based on demand or runtime.

Leakage Current Sensor

Sensors

A current sensor that detects unintended electrical current flowing to ground or another path.

Leakage Current Test

Maintenance

A test measuring unintended electrical current flowing through insulation or protective circuits.

Leak Detection

Maintenance

Methods used to identify unintended loss of liquids, gases, vacuum, or process material.

Leak Detector

Sensors

A device that identifies unintended fluid or gas escape through pressure, flow, acoustic, or chemical measurements.

Least-Privilege Access

IIoT & Data

Granting users and services only the minimum permissions needed for their authorized industrial tasks.

Least-Privilege Security

Safety

Granting users and processes only the access needed for their authorized safety and security duties.

Level Sensor

Sensors

A device that measures or detects the height of a liquid, bulk solid, or interface in a vessel.

Level Switch

Instrumentation

A device that changes output state when liquid or solids reach a specified elevation.

Level Transmitter

Sensors

A level-measuring instrument that sends a scaled continuous signal representing material height or volume.

Life Cycle Cost

Maintenance

The total cost of owning an asset from acquisition through operation, renewal, and disposal.

Light Curtain Resolution

Safety

The smallest object diameter a safety light curtain reliably detects within its sensing field.

Light Detection and Ranging

Sensors · LiDAR

An optical ranging method that measures distance from the travel time of laser pulses.

Limit Switch

Control

A mechanically actuated switch that detects position or travel limits on machine equipment.

Linearity

Instrumentation

The closeness of an instrument response to a straight-line relationship across its range.

Linearization

Instrumentation

Mathematical correction that converts a nonlinear sensor response into a proportional engineering value.

Linear Potentiometer

Sensors

A resistive position sensor that produces a voltage proportional to the travel of a sliding contact.

Linear Variable Differential Transformer

Sensors · LVDT

An inductive transducer that measures linear displacement from changes in coupled transformer windings.

Line Monitoring

Safety

Continuous supervision of safety circuit wiring for open circuits, shorts, and cross faults.

Link Layer Discovery Protocol

Networking

A protocol that advertises device identity, capabilities, and port information to directly connected network neighbors.

Liquid Analyzer

Sensors

An instrument that measures chemical or physical liquid properties such as pH, conductivity, or turbidity.

Live Zero

Instrumentation

A nonzero signal baseline that distinguishes a valid zero measurement from a broken circuit.

Load Cell

Instrumentation

A force transducer that converts applied load into an electrical signal, commonly using strain gauges.

Load Pin

Sensors

A structural pin instrumented to measure force in lifting, tensioning, or mechanical linkage applications.

Local Area Network

Networking

A network connecting devices within a limited physical area such as a cell, machine, or facility.

Local Buffer

IIoT & Data

Storage on a device or gateway that temporarily retains data before forwarding or processing.

Local Indicator

Instrumentation

A field-mounted display that shows a process measurement near its associated instrument.

Lockout

Control

A condition that prevents equipment operation until a specified fault, permission, or reset requirement is resolved.

Lockout Tagout (LOTO)

Safety · LOTO

A safety procedure that isolates hazardous energy before maintenance or servicing work begins.

Lockout Verification

Maintenance

Testing that confirms hazardous energy isolation is effective before personnel begin maintenance work on equipment.

Loopback Test

Networking

A diagnostic test that sends communication signals back to the origin to verify interface operation.

Loop Check

Maintenance

A commissioning test that verifies a complete instrument loop from field device through controller and display.

Loop Power

Instrumentation

Electrical power supplied through the same conductors that carry a transmitter signal.

Loop Powered Sensor

Sensors

A two-wire sensor that draws operating power from the same current loop used for its output.

Loop Resistance

Instrumentation

The combined resistance of field wiring, loads, barriers, and receivers in a current loop.

Low-Code

IIoT & Data

A development approach using visual tools and reusable components to reduce hand-written programming.

Low Demand Mode

Safety

A safety function operating mode where demands occur no more than once per year.

Lubricant Analysis

Maintenance

Laboratory testing of used lubricant to evaluate contamination, wear debris, and chemical condition.

Lubrication

Maintenance

Applying a suitable lubricant to reduce friction, wear, heat, and corrosion between moving surfaces.

Lubrication Route

Maintenance

A planned sequence of lubrication points serviced with specified lubricants and quantities.

M

MAC Address

Networking

A hardware identifier used by Ethernet networks to deliver frames to a specific local interface.

Machine-to-Machine

IIoT & Data · M2M

Automated communication between devices or software systems without requiring direct human interaction.

Machine Cycle

Control

A complete repeated sequence of machine operations required to produce one unit or process step.

Machine Guarding

Safety

Physical barriers and protective devices that prevent access to hazardous machine parts.

Machine Guard Inspection

Maintenance

Examination of physical guards and interlocks to verify hazardous moving parts remain protected.

Machine Learning

IIoT & Data

Methods that learn patterns from data to classify, predict, or detect anomalies.

Machine Stopping Time

Safety

The measured interval from stop command initiation until hazardous motion completely ceases.

Machine Vision

Sensors

The use of cameras and image processing to inspect, identify, guide, or measure industrial objects.

MAC Learning

Networking

A switch process that associates source MAC addresses with ports to forward frames efficiently.

Magnetic Flowmeter

Instrumentation

A flowmeter that uses electromagnetic induction to measure velocity of conductive liquid.

Magnetic Reed Switch

Sensors

A sealed switch that changes state when an external magnetic field brings its contacts together.

Magnetic Sensor

Sensors

A device that detects magnetic field strength, direction, or changes for position, speed, or current sensing.

Magnetometer

Sensors

An instrument that measures magnetic field strength or direction for navigation, surveying, or equipment monitoring.

Magnetostrictive Sensor

Sensors

A position sensor that uses magnetostrictive effects to measure linear position without contact.

Maintainability

Maintenance

The probability that equipment can be restored within a specified time using stated resources.

Maintenance Alarm Review

Maintenance

A review that defines maintenance-relevant alarms, priorities, responses, and limits for effective corrective action.

Maintenance Anomaly Detection

Maintenance

Identifying maintenance measurements or operating patterns that differ materially from an established normal baseline.

Maintenance Backlog

Maintenance

Approved work not yet completed, commonly measured as labor hours or weeks of work.

Maintenance Checklist

Maintenance

A structured list of inspection or service steps used to ensure work is completed consistently.

Maintenance Commissioning

Maintenance

Verification that maintained equipment and systems perform according to specified functional requirements before service return.

Maintenance Data Governance

Maintenance

The controls defining ownership, accuracy, completeness, consistency, and retention of records used for maintenance decisions.

Maintenance Diagnostic Coverage

Maintenance

The proportion of dangerous faults detected automatically by diagnostic functions during equipment condition assessment.

Maintenance Dispatching

Maintenance

Assigning approved work to available personnel according to priority, skills, and resource constraints.

Maintenance Energy Isolation

Maintenance

Disconnecting, dissipating, and securing hazardous energy sources before authorized maintenance work begins safely.

Maintenance Job Plan

Maintenance

A documented work method defining tasks, labor, tools, parts, safety controls, and duration.

Maintenance Measurement Repeatability

Maintenance

Closeness of repeated maintenance measurement results obtained under the same method, operator, and stated conditions.

Maintenance Performance Metric

Maintenance

A quantified measure used to evaluate maintenance process effectiveness against defined reliability, cost, and completion objectives.

Maintenance Priority Ranking

Maintenance

Ordering work requests by consequence, urgency, safety risk, production impact, and resource availability.

Maintenance Proof Test

Maintenance

A periodic maintenance test that reveals hidden dangerous failures in protective or safety-related equipment functions.

Maintenance Quality Assurance

Maintenance

Planned activities that verify maintenance processes and work outputs meet defined technical requirements consistently.

Maintenance Window

Maintenance

A scheduled period when equipment may be unavailable for planned maintenance activities.

Maintenance Work Order

Maintenance

An authorized record defining requested work, asset, scope, labor, materials, and completion details.

Maintenance Work Sampling

Maintenance

Statistical observation of maintenance activities used to estimate time distribution and resource utilization.

Managed Switch

Networking

An Ethernet switch that supports configuration, diagnostics, network segmentation, and traffic monitoring functions.

Management of Change (MOC)

Safety · MOC

A formal process evaluating and authorizing modifications that may affect safety or operations.

Manometer

Instrumentation

A pressure-measuring device that balances pressure against a liquid column or elastic element.

Manual Mode

Control

An operating state where an operator directly commands equipment instead of automatic logic.

Manual Reset

Safety

A deliberate operator action required to restore a safety function after a protective device actuates.

Manufacturing Execution System

IIoT & Data · MES

Software that manages and tracks production activities, work execution, quality, and materials on the shop floor.

Mass Flow Meter

Sensors

An instrument that measures the mass of fluid passing through a line per unit time.

Master Axis

Control

The reference motion axis whose position or speed coordinates one or more follower axes.

Master Meter

Instrumentation

A calibrated reference flowmeter used to verify or compare another flowmeter’s performance.

Mean Time Between Failures (MTBF)

Maintenance · MTBF

A reliability metric estimating the average operating time between repairable equipment failures.

Mean Time to Dangerous Failure (MTTFd)

Safety · MTTFd

An estimated average operating time before a component experiences a dangerous failure.

Mean Time to Detect (MTTD)

Maintenance · MTTD

The average time between a fault occurrence and its detection by people or systems.

Mean Time to Failure (MTTF)

Maintenance · MTTF

The average operating time to failure for a population of comparable nonrepairable items.

Mean Time to Repair (MTTR)

Maintenance · MTTR

The average time required to restore equipment after a repairable failure occurs.

Measurand

Instrumentation

The particular quantity intended to be measured by an instrument or measurement system.

Measurement Range

Instrumentation

The lower and upper limits within which an instrument is specified to measure.

Measurement Result Uncertainty

Instrumentation

A quantified range describing dispersion of values reasonably attributable to a specific reported measurement result.

Measurement Signal-to-Noise Ratio

Instrumentation

The ratio of useful measurement signal strength to unwanted noise within an instrument measurement system.

Measurement System

Instrumentation

The complete set of instruments, procedures, and conditions used to obtain a measured value.

Measurement Uncertainty

Maintenance

A quantified range expressing doubt about a measurement result and its true value.

Mechanical Play

Instrumentation

Unintended free movement in an instrument linkage that causes output changes to lag reversal of input.

Media Redundancy Manager

Networking

The ring device that blocks one path during normal operation and enables redundancy after a fault.

Media Redundancy Protocol

Networking

A PROFINET ring protocol that restores communication after a single cable or device-path interruption.

Membrane Electrode

Instrumentation

An electrochemical sensor element using a selective membrane to measure an ion concentration.

Mesh Topology

Networking

A network arrangement containing multiple interconnections that provides alternate paths between participating devices.

Message Authentication Code

Networking

A cryptographic value allowing receivers to verify message origin and detect unauthorized modification.

Message Broker

IIoT & Data

Software that receives, routes, stores, and distributes messages between publishers and subscribing applications.

Message Delivery Assurance

IIoT & Data

The configured guarantee that industrial messages are delivered according to required reliability and handling rules.

Message Expiry

IIoT & Data

A limit specifying how long a message remains valid before brokers discard it.

Message Priority

Networking

A traffic classification indicating which network messages receive forwarding preference during congestion.

Message Queue

IIoT & Data

A buffer that holds messages until consuming applications can retrieve and process them.

Metadata

IIoT & Data

Data describing the meaning, origin, structure, ownership, or quality of other data.

Meter Factor

Instrumentation

A correction coefficient applied to a meter output to improve agreement with a reference.

Microelectromechanical System Sensor

Sensors · MEMS

A miniature sensor fabricated with microelectronic techniques, commonly measuring motion, pressure, or environmental conditions.

Microphone

Sensors

An acoustic transducer that converts sound pressure variations into an electrical signal.

Microservice

IIoT & Data

A small independently deployable service that implements a focused business or technical capability.

Microwave Level Sensor

Sensors

A level device that uses microwave energy to detect or measure liquids, solids, or interfaces.

Millivolt Input

Instrumentation

An analog input designed to accurately measure very small voltage signals from sensors.

Minimum Object Sensing Capability

Safety

The smallest object a protective sensing device can reliably detect under specified operating conditions.

Minimum Safety Distance

Safety

The required separation between a safeguard and hazard so motion stops before a person reaches danger.

Minimum Span

Instrumentation

The smallest calibrated range an instrument can support while meeting its stated performance.

Misalignment

Maintenance

A condition where coupled rotating shafts do not share the required geometric centerline.

MITRE ATT&CK for ICS

Safety

A knowledge base describing adversary tactics and techniques against industrial control systems.

Modbus

Networking

A widely used industrial communication protocol available over serial lines and TCP/IP networks.

Read the related guide

Modbus ASCII

Networking

A serial Modbus variant encoding message bytes as printable hexadecimal characters for readable transmission.

Modbus TCP

Networking

A Modbus variant that transports application messages over TCP/IP networks and Ethernet infrastructure.

Mode Arbitration

Control

Logic that selects the valid operating mode when automatic, manual, local, and remote requests conflict.

Model Training

IIoT & Data

The process of adjusting a machine learning model using examples and expected outcomes.

Mode Selector Switch

Safety

A controlled switch selecting operating modes with different safety requirements, permissions, or speed limits.

Modulating Control

Instrumentation

Continuous adjustment of a final element to hold a process variable near target.

Moisture Sensor

Sensors

A device that measures water content in materials, gases, or soil using electrical or optical properties.

Motion Control

Control

Coordinated control of position, velocity, torque, and acceleration for moving machine axes.

Motion Group

Control

A defined collection of axes that share coordinated motion configuration and scheduling resources.

Motion Profile

Control

A planned position, velocity, acceleration, and deceleration trajectory for moving an axis.

Motion Sensor

Sensors

A sensor that detects movement or changes in position within a monitored area.

Motion Task

Control

A scheduled controller task dedicated to calculating and updating coordinated axis commands.

Motor Circuit Analysis

Maintenance

Electrical testing of motor circuits to detect winding, connection, and rotor defects.

Motor Current Signature

Maintenance

The frequency spectrum of motor current used to diagnose electrical and driven-load faults.

Motor Starter

Control

A switching assembly that starts, stops, and protects an electric motor circuit.

Motor Winding Resistance

Maintenance

Measurement of winding resistance to identify connection problems, imbalance, or damaged conductor paths.

MQTT

IIoT & Data

A lightweight publish-subscribe messaging protocol commonly used to move IIoT telemetry and event data.

Multi-Tenancy

IIoT & Data

An architecture where one software instance serves multiple customers while keeping their data logically separated.

Multicast

Networking

One-to-many packet delivery where network traffic reaches only receivers that joined a specified group.

Multidrop Mode

Instrumentation

A HART arrangement where multiple devices share wiring and communicate through digital polling.

Multispectral Sensor

Sensors

An imaging sensor that captures data in several selected wavelength bands beyond visible color channels.

Multivariable Transmitter

Instrumentation

A field instrument that measures and digitally reports more than one process variable.

Muting

Safety

Temporary automatic suspension of a safeguarding function to permit authorized material passage through a protected field.

Muting Lamp

Safety

An indicator that visibly signals a safeguarding device is temporarily muted during authorized material movement.

Mutual TLS

IIoT & Data · mTLS

A TLS configuration in which both client and server authenticate using certificates.

N

Namespace

IIoT & Data

A structured naming context that prevents ambiguity among data, objects, or network resources.

NAMUR NE 43

Instrumentation

A recommendation defining standard fault-current ranges for 4–20 mA process measurement instruments during operation.

Read the related guide

Nanopositioning Sensor

Sensors

A high-resolution displacement sensor used to measure motions on nanometer-scale positioning systems.

Near Infrared Sensor

Sensors

An optical sensor using near-infrared wavelengths to assess material composition, moisture, or object presence.

Nephelometer

Instrumentation

An optical analyzer that measures suspended particles by detecting light scattered by a sample.

Network Address Range

Networking

The complete range of network addresses available for identifying hosts, interfaces, or communication endpoints.

Network Address Translation (NAT)

Networking · NAT

A routing method that maps one address space to another while forwarding network traffic.

Network Allowlist

IIoT & Data

A defined set of permitted network addresses, services, ports, or communication paths.

Network Bridge

Networking

A data-link device that connects network segments and forwards frames based on destination hardware addresses.

Network Calculus

Networking

Mathematical analysis used to determine whether network schedules can satisfy specified latency and bandwidth constraints.

Network Clock Synchronization

Networking

The process of aligning device clocks so scheduled actions and timestamped data share a common network time base.

Network Convergence

Networking

The use of one network infrastructure to carry multiple industrial, information, safety, and control traffic types.

Network Data Diode

Networking

Hardware enforcing one-way network data flow to prevent return commands or malware from crossing security boundaries.

Network Determinism

Networking

The ability of a network to deliver communication predictably within known timing and reliability limits.

Networked Control

Control

Control in which sensors, controllers, drives, or actuators exchange data through a communication network.

Networked Remote I/O

Networking

Distributed input and output modules connected through an industrial network rather than direct controller wiring.

Network Electromagnetic Compatibility

Networking

The ability of network equipment and cables to operate reliably without causing or suffering electromagnetic interference.

Network Interface Card

Networking

Hardware that connects a device to a network and implements physical and data-link communication functions.

Network Latency

Networking

The delay between a network event, command, or measurement and its resulting response or delivery.

Network Load

Networking

The proportion of available communication capacity currently consumed by transmitted network traffic.

Network Management System

Networking

Software that monitors network devices, alarms, configurations, performance, and availability from a central interface.

Network Monitoring

Networking

Continuous collection of device status, traffic, errors, and performance information to detect communication problems.

Network Namespace

Networking

A structured naming scheme that organizes data sources, devices, or topics for unambiguous communication.

Network Node

Networking

Any addressable device participating in communication on a network, including controllers, drives, and switches.

Network Prefix

Networking

The shared leading portion of an IP address that identifies a routed network or subnet boundary.

Network Resilience

Networking

The ability of a network to maintain or rapidly restore service after faults, disruptions, or attacks.

Network Security Zone

Networking

A group of assets sharing security requirements and separated from other groups by controlled conduits.

Network Segment

Networking

A defined portion of a network separated by physical media, switches, routers, or logical boundaries.

Network Telemetry

IIoT & Data

Measurements and events describing network traffic, device health, performance, or security conditions.

Network Time Protocol

Networking

A protocol that synchronizes computer clocks over packet networks where submicrosecond accuracy is unnecessary.

Network Topology

Networking

The physical or logical arrangement of devices, links, and communication paths within a network.

Network Zone Segmentation

Networking

The division of a network into controlled zones to limit traffic exposure and improve industrial security.

Node ID

IIoT & Data

A unique identifier assigned to a node within an OPC UA address space.

Noise Filter

Control

A hardware or software function that reduces unwanted electrical or measurement signal variation.

Non-Contact Sensor

Sensors

A sensor that measures or detects a target without touching it mechanically.

Nondestructive Testing (NDT)

Maintenance · NDT

Inspection methods that evaluate material condition without impairing the tested component serviceability or intended use.

Nonlinearity

Instrumentation

The maximum departure of an instrument response from its stated ideal straight-line relationship.

Normally Closed Contact

Control

A contact that conducts in its normal state and opens when its associated device actuates.

Normally Open Contact

Control

A contact that does not conduct in its normal state and closes when its associated device actuates.

Northbound Interface

IIoT & Data

A connection that sends operational data from control systems to higher-level applications.

Notification Service

IIoT & Data

A service that delivers alerts or status messages to users, applications, or external systems.

NPN Sensor Output

Sensors · NPN

A sinking transistor output that switches the load toward the negative supply rail.

Read the related guide

Null Point

Instrumentation

The input condition at which an instrument output indicates its defined zero value.

O

Object Detection

Sensors

The sensing function of determining whether an object is present within a defined detection zone.

Object Model

IIoT & Data

A representation of entities as objects containing attributes, relationships, and defined behaviors.

Observability

IIoT & Data

The ability to infer internal system condition from metrics, logs, traces, and events.

Offline Mode

IIoT & Data

An operating condition in which a device continues local functions without active external connectivity.

Offline Queue

IIoT & Data

Local storage retaining messages or commands while a device lacks network connectivity.

Oil Analysis

Maintenance

Laboratory examination of lubricant properties, contamination, and wear particles to assess machine condition.

Oil Condition Sensor

Sensors

A sensor that monitors lubricant properties such as dielectric constant, contamination, moisture, or degradation.

Oil Sampling

Maintenance

Collecting a representative lubricant sample using controlled methods to support reliable analysis.

One-out-of-Two Voting (1oo2)

Safety · 1oo2

A redundant architecture requiring either of two channels to demand a safety action.

One-out-of-Two with Diagnostics (1oo2D)

Safety · 1oo2D

A redundant voting architecture using diagnostics to detect dangerous faults in duplicated channels.

OPC UA

IIoT & Data

A platform-independent industrial interoperability standard supporting secure, structured information exchange between automation systems.

Read the related guide

OPC UA Client

IIoT & Data

An application that connects to an OPC UA server to read, write, browse, or subscribe.

OPC UA Companion Specification

IIoT & Data

A domain-specific OPC UA standard defining common information models for particular equipment types.

OPC UA Information Model

IIoT & Data

An organized collection of nodes, identifiers, and relationships exposed by an OPC UA server.

OPC UA PubSub

IIoT & Data

An OPC UA messaging model that distributes data through publishers, subscribers, and configured transports.

OPC UA Server

IIoT & Data

An application that exposes an OPC UA address space and provides data or services to clients.

OPC UA Transport

Networking

The communication binding and transport mechanisms used by OPC UA applications to exchange secure industrial information.

Open-Loop Control

Control

Control that commands an output without using feedback to compare actual process behavior.

Operating Context

Maintenance

The specific duty, environment, load, and performance requirements that determine an asset function.

Operating Range

Instrumentation

The environmental and process limits within which an instrument is intended to function.

Operational Data Store

IIoT & Data

A database holding current integrated operational data for reporting, analysis, or application use.

Operational KPI

IIoT & Data

A measurable value used to evaluate progress toward a defined industrial operational, quality, or business objective.

Operational Mode

Safety

A defined machine state with specific permissions, safeguards, speeds, and control behavior.

Operational Technology (OT)

IIoT & Data · OT

Hardware and software that directly monitor or control industrial processes and physical equipment.

Operational Technology Security

Safety

The protection of systems that monitor or control industrial processes, equipment, and physical operations.

Operator-Driven Reliability

Maintenance

Routine care by operators that detects abnormalities and prevents accelerated equipment deterioration.

Operator Panel

Control

A local operator interface providing displays, controls, status indication, and alarms for equipment.

Optical Encoder

Sensors

An encoder that uses light passing through or reflecting from a patterned scale to measure motion.

Optical Fiber Amplifier

Sensors

An electronic unit that drives and evaluates fiber-optic sensor heads for object detection or measurement.

Optical Sensor

Sensors

A device that uses light to detect objects, color, distance, surface condition, or radiation intensity.

Optical Short Circuit

Safety

A condition where reflected or diverted light falsely indicates an unobstructed protective sensing field.

Optical Window

Sensors

A transparent barrier that permits sensor light transmission while protecting optics from the process environment.

Orchestration

IIoT & Data

Automated coordination of software services, workflows, infrastructure, and resources to execute a process.

Orifice Plate

Instrumentation

A thin plate with a bore that creates differential pressure for flow measurement.

OSI Model

Networking

A seven-layer reference model that separates network communication functions into standardized conceptual layers.

Output Module

Control

A PLC interface module that sends discrete or analog commands to field devices.

Output Signal Switching Device (OSSD)

Safety · OSSD

A dual-channel safety output that switches off when a protective device detects an intrusion.

Over-range

Instrumentation

A condition where an input exceeds the calibrated upper limit while the instrument remains functional.

Over-the-Air Update

IIoT & Data · OTA

Remote delivery and installation of software, firmware, or configuration changes over a network.

Overall Equipment Effectiveness (OEE)

Maintenance · OEE

A production metric combining equipment availability, performance rate, and quality rate into one percentage.

Overhaul

Maintenance

Major restoration work that disassembles, inspects, repairs, and reassembles equipment to specified condition.

Override

Control

A temporary command or value that supersedes normal automatic control under authorized conditions.

Overshoot

Control

The amount by which a process or motion response exceeds its commanded target.

Overtravel Distance

Safety

The additional movement or deformation after safety detection while machinery decelerates to a stop.

Oxygen Analyzer

Instrumentation

An analyzer that measures oxygen concentration in gases or liquids using a suitable sensing method.

Oxygen Sensor

Sensors

An instrument that measures oxygen concentration in gases or liquids for combustion, safety, or process control.

P

P-F Interval

Maintenance

The time between detecting a potential failure and occurrence of functional failure.

Packet

Networking

A unit of data transmitted across a packet-switched network with routing information and payload content.

Packet Capture

Networking

The recording of network traffic for troubleshooting, protocol analysis, or cybersecurity investigation.

Packet Filtering

Networking

Traffic control based on packet header fields such as addresses, protocols, and port numbers.

Packet Loss

Networking

The percentage of transmitted network packets that fail to reach their intended destination.

Panel Meter

Instrumentation

A panel-mounted indicator that displays an electrical signal as a scaled engineering value.

Particle Count

Maintenance

A measurement of contaminant particles in fluid by size range and concentration.

Particle Counter

Sensors

An instrument that counts and sizes airborne or liquid particles using optical or electrical methods.

Passive Asset Discovery

Safety

Identification of networked assets by observing traffic without sending active probes into operational networks.

Passive Infrared Sensor

Sensors · PIR

A sensor that detects changes in infrared energy emitted by people, animals, or warm objects.

Path Redundancy

Networking

A resilience design providing alternate communication routes so traffic can continue after one path fails.

Payload

IIoT & Data

The useful data carried inside a communication message, excluding protocol headers and framing.

Peer-to-Peer Communication

Networking

A communication model where devices exchange data directly without relying on a central server.

Performance Level (PL)

Safety · PL

An ISO 13849 measure of a safety-related control system reliability and risk reduction capability.

Performance Test

Maintenance

A test that verifies equipment output, efficiency, capacity, or response against requirements.

Perimeter Access Control

Safety

Safeguarding arranged around a machine cell boundary to detect or prevent personnel entry.

Permanent Magnet Motor Test

Maintenance

Electrical testing that evaluates rotor magnets, stator windings, and insulation in permanent magnet motors.

Permissive

Control

A required condition that must be true before equipment can start or continue operating.

Permit Isolation

Safety

Documented isolation controls applied under a work permit before hazardous tasks commence.

Permit to Work

Safety

A formal authorization that defines conditions and controls for hazardous work activities.

Persistent Session

IIoT & Data

A communication session whose subscriptions or queued messages survive a client disconnect.

Phase Analysis

Maintenance

Comparison of vibration timing between locations to identify motion patterns and machine faults.

Phase Control

Control

A batch-control method that manages a reusable process operation such as charging or heating.

Photodiode

Sensors

A semiconductor diode that converts incident light into electrical current or voltage.

Photoelectric Sensor

Sensors

A sensor that uses emitted or reflected light to detect objects or surface conditions.

Photoionization Detector

Sensors

A gas detector that uses ultraviolet light to ionize and measure volatile organic compounds.

Photoresistor

Sensors

A light-sensitive resistor whose electrical resistance changes with the intensity of incident light.

Phototransistor

Sensors

A transistor controlled by light, used as a sensitive detector in optical sensing circuits.

Photovoltaic Sensor

Sensors

A light sensor that generates voltage or current directly when exposed to optical radiation.

Physical Layer

Networking

The OSI layer defining signal media, connectors, electrical characteristics, and bit transmission methods.

Physical Security

Safety

Protection of facilities, equipment, and people from unauthorized physical access or damage.

PID Control

Control · PID

A feedback control method using proportional, integral, and derivative actions to regulate a process.

PID Tuning

Control

Adjusting PID settings to achieve stable, responsive process control without excessive oscillation or overshoot.

Piezoelectric Accelerometer

Instrumentation

An accelerometer that produces electric charge when its sensing crystal experiences applied acceleration.

Piezoelectric Sensor

Sensors

A sensor that generates electrical charge when mechanical force, vibration, or pressure is applied.

Pilot Pressure

Instrumentation

A low-power pneumatic pressure used to operate or control another pneumatic device.

Pipe Thickness Measurement

Maintenance

Ultrasonic measurement of pipe wall thickness used to monitor corrosion and erosion loss.

Planned Maintenance

Maintenance

Maintenance work scheduled in advance with defined tasks, resources, and expected duration.

Planned Replacement

Maintenance

Scheduled renewal of an item before its expected failure creates unacceptable risk or cost.

Platform as a Service

IIoT & Data · PaaS

A cloud service model providing managed application platforms without direct infrastructure administration.

Pneumatic Relay

Instrumentation

A pneumatic device that reproduces a pressure signal with greater flow capacity or pressure.

PNP Sensor Output

Sensors · PNP

A sourcing transistor output that switches the load toward the positive supply rail.

Read the related guide

Point-to-Point Mode

Instrumentation

A HART connection using one field device per loop with analog primary-variable transmission.

Point-to-Point Test

Control

A commissioning verification that confirms each wired input, output, and address reaches its intended endpoint.

Point of Operation Control

Safety

A safeguarding arrangement protecting the location where a machine performs forming, cutting, or processing.

Port-Based Network Access Control

Networking

Authentication controls that restrict switch-port access until an attached device proves its identity.

Port Mirroring

Networking

A switch feature that copies selected traffic to a monitoring port for analysis or intrusion detection.

Port Security

Networking

Switch controls that restrict which devices or MAC addresses may use a specific Ethernet port.

Position Control

Control

Closed-loop motion control that commands and regulates an axis to a target location.

Position Loop

Control

The feedback-control loop that compares commanded and actual position for an axis.

Position Sensor

Sensors

A device that measures the location, displacement, angle, or state of a moving target.

Positive Opening Operation

Safety

A mechanical contact-opening action achieved directly by movement of the switch actuator.

Potential of Hydrogen (pH) Analyzer

Instrumentation

An analyzer that measures hydrogen ion activity to indicate acidity or alkalinity.

Potential of Hydrogen Sensor

Sensors · pH Sensor

An electrochemical sensor that measures hydrogen ion activity to indicate acidity or alkalinity in a liquid.

Potentiometric Sensor

Sensors

A sensor that measures position or chemical activity through a voltage developed across a resistive element.

Power Supply

Control

A device that converts available electrical power into regulated voltage for control equipment.

Precision Maintenance

Maintenance

Installation and repair practices that control alignment, balance, torque, cleanliness, and assembly accuracy.

Precision Time Protocol

Networking

An IEEE protocol that synchronizes clocks through timestamped messages and hardware-assisted timing measurements.

Predictive Analytics

Maintenance

Data analysis methods that estimate future equipment behavior, failures, or maintenance needs from patterns.

Predictive Maintenance

Maintenance

Maintenance triggered by condition data that indicates developing equipment degradation or failure risk.

Predictive Model

IIoT & Data

An analytical model that estimates future values, conditions, outcomes, or probabilities from available data.

Pressure-Sensitive Safety Mat

Safety

A floor-mounted tactile safeguard using internal contacts to detect weight and command a safe stop.

Pressure Relief Valve Test

Maintenance

A test confirming a relief valve opens and reseats at specified pressure conditions.

Pressure Sensor

Sensors

A device that converts fluid or gas pressure into an electrical, pneumatic, or mechanical output.

Pressure Switch

Sensors

A device that changes electrical state when pressure crosses an adjustable or fixed threshold.

Pressure Test

Maintenance

Applying specified pressure to equipment to verify strength, tightness, or leak integrity.

Pressure Transmitter

Instrumentation

An instrument that converts measured pressure into a standardized electrical or digital output signal.

Preventive Maintenance

Maintenance

Planned inspection, servicing, or replacement performed to reduce the likelihood of equipment failure.

Primary Element

Instrumentation

The process-contacting device that creates or senses a condition used for measurement.

Primary Sensing Element

Sensors

The component within a sensor that directly responds to the physical quantity being measured.

Primary Variable

Instrumentation

The principal HART process value represented by the analog current in point-to-point operation.

Priority Code Point

Networking

A VLAN tag field that marks Ethernet frames with traffic priority for quality-of-service handling.

Proactive Maintenance

Maintenance

Maintenance that removes underlying causes of failure before defects develop into functional loss.

Process Alarm

Control

An alert generated when a process value, status, or equipment condition exceeds configured limits.

Process Connection

Instrumentation

The mechanical interface joining an instrument or sensor to process piping or equipment.

Process Control

Control

The automated regulation of industrial variables such as temperature, pressure, flow, and level.

Process Data

IIoT & Data

Measurements, states, alarms, and commands describing the operation of an industrial process.

Process Fieldbus

Instrumentation

A digital communication network connecting process instruments, controllers, and diagnostic tools over shared field wiring.

Process Hazard Analysis (PHA)

Safety · PHA

A systematic review identifying process hazards, safeguards, scenarios, consequences, and risk-reduction needs.

Process Temperature

Instrumentation

The temperature of process material at a defined measurement location within equipment or piping.

Process Variable (PV)

Instrumentation · PV

The measured quantity a control loop monitors, such as temperature, pressure, flow, or level.

PROFIBUS

Networking

A serial fieldbus standard used to connect controllers, drives, and distributed field devices.

PROFIBUS DP

Networking

A PROFIBUS variant optimized for fast cyclic communication with distributed peripherals and field devices.

PROFINET

Networking

An industrial Ethernet standard for real-time communication between controllers, drives, sensors, and automation devices.

Read the related guide

PROFINET IRT

Networking

A PROFINET communication class using scheduled bandwidth for deterministic, synchronized high-performance motion control.

PROFINET RT

Networking

A PROFINET communication class using prioritized Ethernet frames for standard real-time industrial I/O exchange.

Program Execution Engine

Control

The controller runtime component that interprets instructions, updates logic states, and schedules program tasks.

Program Health Monitor

Control

A diagnostic function that detects failed application execution and reports or initiates recovery actions.

Programmable Automation Controller (PAC)

Control · PAC

An industrial controller combining PLC reliability with broader computing, motion, and communication capabilities.

Programmable Logic Controller (PLC)

Control · PLC

A rugged industrial computer programmed to control machinery, equipment sequences, and process operations.

Program Mode

Control

A controller state that permits application editing while preventing normal output control execution.

Program Scan

Control

The controller phase that executes application instructions after reading inputs and before updating outputs.

Proof Test Coverage

Safety

The percentage of dangerous undetected failures a proof test can reveal in a safety function.

Proportional Action

Control

PID action that changes output in direct proportion to the current control error.

Proportional Band

Instrumentation

The input range required to move a proportional controller output through its full span.

Proportional Pressure Sensor

Sensors

A pressure sensor producing an output that changes proportionally across its specified pressure range.

Protective Earth

Safety

A grounding conductor connection intended to reduce electric shock risk from exposed conductive parts.

Protective Field

Safety

A safety-critical detection area that commands a machine stop when a person enters it.

Protective Measure

Safety

A design, device, procedure, or control used to reduce risk from an identified hazard.

Protective Relay Test

Maintenance

Functional testing that verifies electrical protection relays detect faults and issue correct trips.

Protocol Adapter

IIoT & Data

Hardware or software that translates data between devices or systems using different communication protocols.

Protocol Converter

Networking

A gateway that translates data and communication procedures between otherwise incompatible industrial network protocols.

Protocol Data Unit

Networking

The protocol-specific portion of a message containing control information and the data being exchanged.

Protocol Security

IIoT & Data

Controls within a communication protocol that protect identity, confidentiality, integrity, and authorized use.

Protocol Stack

Networking

A set of layered communication protocols working together to deliver data between network applications.

Protocol Translation Service

IIoT & Data

A device or application service that converts messages between incompatible industrial communication protocols.

Proximity Sensor

Sensors

A sensor that detects a nearby object without physical contact or mechanical movement.

Read the related guide

Proximity Switch

Sensors

A proximity sensor configured to provide a discrete switched output when a target enters range.

Public Key Infrastructure

IIoT & Data · PKI

A system of certificates, authorities, policies, and procedures supporting trusted public-key cryptography operations.

Publish-Subscribe

IIoT & Data

A messaging pattern where publishers send topics and subscribers receive selected topic messages.

Pulse Averaging

Instrumentation

A calculation that smooths frequency or pulse measurements over a selected sampling interval.

Pulse Output

Instrumentation

A discrete output that represents measured quantity or speed through repeated electrical pulses.

Pulse Train Output

Control

A high-speed digital output that generates pulses for positioning stepper motors or servo drives.

Pulse Width Modulation (PWM)

Control · PWM

A method that controls average power by varying the active duration of repeated pulses.

Pump Curve

Maintenance

A chart showing pump head, flow, efficiency, power, speed, and allowable operating limits.

Pump Performance Test

Maintenance

Measurement of pump flow, head, power, and efficiency against its specified performance curve.

Pump Surge

Maintenance

Unstable pump flow oscillation that causes pressure fluctuations, vibration, and possible damage.

Purdue Model

Safety

A hierarchical reference architecture that separates industrial control systems into functional network levels.

Pyrometer

Sensors

A non-contact instrument that measures high temperatures from thermal radiation emitted by a surface.

Q

Quality of Service

Networking

Network mechanisms that classify and prioritize traffic to protect important communications from congestion delays.

Quantum Sensor

Sensors

A sensor using quantum properties of atoms, photons, or solid-state systems to measure physical quantities.

R

Radar Level Sensor

Sensors

A non-contact level instrument that determines material distance from reflected microwave signals.

Radiation Detector

Sensors

An instrument that detects ionizing radiation such as alpha particles, beta particles, gamma rays, or X-rays.

Radiation Emissivity

Instrumentation

A surface property used to correct noncontact temperature measurements for thermal radiation emitted relative to a blackbody.

Radon Detector

Sensors

An instrument that detects or measures radon gas concentration in air for health protection.

Ramp

Control

A controlled gradual change in a setpoint, speed, output, or command value.

Rangeability

Instrumentation

The ratio between maximum and minimum flows a meter or valve can measure or control.

Rate Limiting

IIoT & Data

Restricting request or message frequency to protect services from overload or abuse.

Real-Time Data

IIoT & Data

Data delivered quickly enough to support an intended operational decision, control, or response.

Rebuild

Maintenance

Restoration of equipment by replacing or reconditioning components to return specified performance.

Receiver

Instrumentation

A device that accepts a transmitted signal and converts it into indication, recording, or control action.

Recipe Management

Control

The controlled storage and application of production parameters for different products or batches.

Redundancy

IIoT & Data

Providing duplicate components, paths, or data so a service continues after a failure.

Redundant Controller

Control

A backup controller arrangement that continues operation when the primary controller fails.

Redundant Path

Networking

An alternate communication route reserved or available when the normal network route becomes unavailable.

Reference Junction

Instrumentation

The known-temperature connection used to interpret a thermocouple’s generated voltage accurately during measurement.

Reference Position

Control

A known mechanical location used to establish or verify an axis coordinate system.

Reference Standard

Instrumentation

A stable, traceable artifact or instrument used as the basis for calibration comparisons.

Reflective Sensor

Sensors

An optical sensor that detects a target by evaluating light reflected back from its surface.

Relative Humidity

Instrumentation

The ratio of water vapor present to saturation vapor pressure at the same temperature.

Relay Ladder

Control

A representation of relay-style logic using contacts, coils, branches, and power rails.

Reliability

Maintenance

The probability that an item performs its required function for a specified time.

Reliability-Centered Maintenance (RCM)

Maintenance · RCM

A structured method that selects maintenance tasks from functions, failures, consequences, and evidence.

Reliability Growth

Maintenance

Improvement in demonstrated reliability through corrective design, process, operating, or maintenance changes over time.

Remaining Useful Life (RUL)

Maintenance · RUL

An estimate of how long an asset can operate before reaching an unacceptable condition.

Remote Emergency Stop

Safety

A safety stop command initiated from a location separate from the hazardous machine area.

Remote Firmware Update

IIoT & Data

Deploying verified firmware to connected equipment from a central system without physical access.

Remote I/O

Control

Input and output modules installed away from the main controller and connected by an industrial network.

Remote Monitoring

IIoT & Data

Observing equipment status, process values, alarms, or diagnostics from a distant location.

Remote Seal

Instrumentation

A diaphragm seal connected by capillary tubing to isolate a pressure transmitter from process conditions.

Remote Service Access

IIoT & Data

Authorized connectivity that lets support users or systems reach industrial equipment from another location.

Remote Terminal Unit (RTU)

Control · RTU

A field-based controller that gathers remote signals, executes local logic, and communicates with supervisory systems.

Repairable System

Maintenance

A system restored to service after failure through repair, replacement, or adjustment.

Repeatability

Instrumentation

The ability of an instrument to produce closely matching readings under unchanged conditions.

Repeater

Networking

A physical-layer device that regenerates communication signals to extend the usable distance of a network link.

Request-Response Communication

Networking

A communication pattern where one device requests information or action and another device returns a response.

Required Performance Level (PLr)

Safety · PLr

The target performance level assigned to a safety function through machine risk assessment.

Reset

Control

A command that clears a fault, initializes stored logic states, or restores normal operation.

Reset Function

Safety

A deliberate action that confirms restart conditions before enabling hazardous machine operation again.

Residual Risk

Safety

Risk remaining after protective measures have been applied and verified for an intended task.

Resistance Temperature Detector (RTD)

Sensors · RTD

A temperature sensor whose electrical resistance changes predictably as its sensing element temperature changes.

Resolution

Instrumentation

The smallest change in a measured or commanded value that a device can distinguish.

Resolver Excitation

Sensors

The alternating reference signal applied to a resolver winding for deriving shaft position information.

Resolver Feedback

Control

Rotary electromagnetic position feedback supplied to a motion controller through resolver sine and cosine signals.

Resonance

Maintenance

Large vibration response occurring when forcing frequency approaches a structure natural frequency.

Response Time

Instrumentation

The time an instrument needs to reach a stated percentage of its final reading.

REST API

IIoT & Data

A web interface that uses HTTP methods to create, read, update, or delete resources.

Restricted Data Flow

Safety

An IEC 62443 requirement limiting communications between zones to approved and controlled paths.

Retained Message

IIoT & Data

An MQTT message stored by a broker and delivered to later subscribers of its topic.

Retentive Memory

Control

Controller memory that preserves selected values after power loss or a restart.

Ring Supervisor

Networking

A network device that manages redundant ring operation and detects or reports ring faults.

Ring Topology

Networking

A network layout where devices form a closed loop to support alternate communication paths.

Risk-Based Maintenance

Maintenance

Maintenance planning that prioritizes work by estimated failure probability, consequence, and available risk controls.

Risk Assessment

Safety

A process that estimates risk by evaluating hazard severity and likelihood of occurrence.

Risk Graph

Safety

A structured method assigning safety requirements from injury severity, exposure, avoidance, and demand factors.

Risk Reduction

Safety

The decrease in hazard likelihood, severity, exposure, or consequences achieved through protective measures.

Role-Based Access Control

IIoT & Data · RBAC

An authorization approach that grants permissions according to assigned organizational or operational roles.

Root Cause Analysis

Maintenance

A structured investigation that identifies underlying causes instead of only correcting symptoms.

Root Certificate

IIoT & Data

A self-signed certificate that anchors trust for certificates issued within a hierarchy.

Rotameter

Sensors

A variable-area flow meter that indicates flow from the height of a float in a tube.

Rotary Encoder

Sensors

An encoder that measures shaft rotation and provides position, speed, direction, or count information.

Rotor Bar Test

Maintenance

Diagnostic testing that identifies broken or cracked rotor bars in induction motors.

Router

Networking

A network device that forwards IP packets between subnets according to routing tables and policies.

Routing Table

Networking

A router data structure listing destination networks and the next paths used to reach them.

RS-232

Networking

A serial electrical standard for point-to-point communication between two devices over relatively short distances.

RS-485

Networking

A differential serial electrical standard supporting multiple devices over long industrial cable runs.

RTD Transmitter

Instrumentation

A device that converts resistance-temperature-detector input into a standardized electrical or digital signal.

Rule Engine

IIoT & Data

Software that evaluates defined conditions and executes actions or decisions based on matching rules.

Run-to-Failure

Maintenance

A deliberate strategy allowing suitable noncritical assets to operate until functional failure.

Run Mode

Control

A controller operating state in which the application program executes and updates outputs.

Run Permissive

Control

A verified condition required before an equipment command can maintain normal running operation.

S

S-Curve Profile

Control

A motion profile that limits jerk by smoothly changing acceleration during movement.

Safe Limited Speed (SLS)

Safety · SLS

A drive safety function that prevents motor speed from exceeding a configured safe limit.

Safe Operating Stop (SOS)

Safety · SOS

A drive safety function that maintains motor position while preventing unintended movement.

Safe Stop 1 (SS1)

Safety · SS1

A drive safety function that performs controlled deceleration before activating torque-off protection.

Safe Stop 2 (SS2)

Safety · SS2

A drive safety function that controls deceleration then maintains a monitored safe operating stop.

Safe Torque Off (STO)

Safety · STO

A drive safety function that removes motor torque-producing power without disconnecting the supply.

Safety Alarm Rationalization

Safety

The structured review of safety alarm purpose, priority, response, limits, and operator action requirements.

Safety Audit Logging

Safety

Chronological safety records supporting reconstruction of system actions, changes, access events, and protective responses.

Safety Bumper

Safety

A pressure-sensitive protective device with deformable material that detects contact on moving equipment.

Safety Case

Safety

A structured argument supported by evidence that a system is acceptably safe.

Safety Category

Safety

An ISO 13849 structural classification describing fault tolerance and behavior of safety control circuits.

Safety Controller

Safety

A configurable device executing certified safety logic with monitored inputs and outputs.

Safety Data Diode

Safety

A hardware gateway that permits approved safety data transfer one way while physically blocking reverse communication.

Safety Data Sheet (SDS)

Safety · SDS

A document communicating chemical hazards, handling precautions, protective measures, and emergency guidance.

Safety Diagnostic Coverage

Safety

The proportion of dangerous failures detected by diagnostics in a safety-related control system.

Safety Edge

Safety

A flexible pressure-sensitive strip mounted on moving parts to detect contact and initiate stopping.

Safety Function

Safety

A function whose failure would increase risk by allowing hazardous conditions or motion.

Safety Function Maintenance Integrity

Maintenance

Maintenance assurance that safety instrumented functions retain their specified risk-reduction performance capability.

Safety Instrumented System (SIS)

Safety · SIS

Sensors, logic solvers, and final elements that reduce risk by taking a process safe.

Safety Integrity

Safety

The probability that a safety-related system performs its required functions under stated conditions.

Safety Integrity Level (SIL)

Safety · SIL

A discrete level used to specify the required risk reduction performance of a safety instrumented function.

Safety Interlock

Control

A protective condition that prevents operation when a guard, device, or safety requirement is unmet.

Safety Laser Scanner

Safety

A time-of-flight device monitoring configurable two-dimensional zones and stopping machinery after intrusion.

Safety Lifecycle

Safety

The managed sequence of specification, design, installation, operation, maintenance, and modification safety activities.

Safety Light Grid

Safety

A multi-beam optoelectronic protective device used to detect whole-body access to hazardous areas.

Safety Manual

Safety

Manufacturer documentation stating constraints, assumptions, failure data, and instructions for safe product use.

Safety Network Segmentation

Safety

Dividing safety-related networks into controlled zones to limit traffic, reduce risk, and contain incidents.

Safety One-Way Gateway

Safety

A security appliance enforcing one-way safety data transfer between networks with different trust levels.

Safety PLC

Safety

A programmable controller certified to execute safety-related logic while providing diagnostic monitoring functions.

Safety Relay

Safety

A monitored relay device that performs safety functions and detects certain wiring faults.

Safety Requirements Specification (SRS)

Safety · SRS

A documented definition of safety functions, performance requirements, interfaces, and operating constraints.

Safety Response Time

Safety

The maximum elapsed time for a safety system to detect demand and command its outputs.

Safety Security Zone

Safety

A grouping of safety-related assets sharing common security requirements and a defined trust boundary.

Safety Supervisory Control

Safety

Higher-level safety control coordinating protective states, alarms, sequences, and responses of lower-level equipment.

Safety Switch

Safety

A position switch designed to monitor guards or actuators within a safety-related control circuit.

Safety Watchdog

Safety

A timer that detects failed safety software or stalled updates and triggers a defined safe response.

Safety Zero Trust

Safety

A security approach requiring explicit verification and least-privilege access for every safety system connection request.

Safety Zone

Safety

A defined area requiring restricted access, protective devices, or controlled machine behavior.

Sample Conditioning

Instrumentation

Preparation of a process sample through filtering, pressure reduction, heating, or cooling before analysis.

Sample Probe

Instrumentation

A device inserted into a process to withdraw a representative fluid or gas sample.

Sample Time

Control

The interval between successive measurements or control calculations in a digital controller.

Sampling System

Instrumentation

Equipment that extracts, conditions, transports, and delivers process samples to an analyzer.

SCADA Data Integration

IIoT & Data

The connection of SCADA data with applications, historians, analytics, or cloud services for broader use.

Scale Factor

Instrumentation

A numerical multiplier that converts a raw instrument signal into the desired engineering value.

Scan Time

Control

The time a PLC takes to read inputs, execute logic, and update outputs.

Scheduled Restoration

Maintenance

Planned work that restores an item to a defined condition before age-related failure.

Scheduling

Control

The allocation of controller processor time to periodic, event, communication, or motion tasks.

Schema Registry

IIoT & Data

A repository that stores, versions, and validates schemas used by producers and consumers.

Seal Flush

Maintenance

A controlled fluid flow that cools, lubricates, and cleans a mechanical seal.

Secondary Variable

Instrumentation

An additional process measurement reported digitally by a multivariable field instrument to a host.

Secure Boot

IIoT & Data

A startup process that verifies authorized firmware and software before allowing execution.

Secure Remote Access

Safety

Remote connectivity protected by identity verification, authorization, encryption, monitoring, and session controls.

Secure Remote Support

Safety

Authorized remote connection to industrial systems using identity checks, monitoring, and controlled support sessions.

Secure Shell

Networking

An encrypted protocol used to administer networked devices remotely through authenticated command-line sessions.

Security Event Log

Safety

A time-ordered record of security-relevant actions, alarms, access attempts, and system changes.

Security Information and Event Management

IIoT & Data · SIEM

A platform that collects security logs, correlates events, and supports monitoring or incident response.

Security Level (SL)

Safety · SL

An IEC 62443 rating describing resistance of a system against defined attacker capabilities.

Security Network Monitoring

Safety

Observation of network traffic and events to detect security faults, anomalies, or incidents.

Security Patch Management

Safety

The controlled assessment, testing, deployment, and verification of updates that correct vulnerabilities.

Security Zone Model

IIoT & Data

A defined grouping of assets with common security requirements and controlled communication boundaries.

Segmented Network Architecture

IIoT & Data

A network design dividing industrial assets into controlled zones to limit traffic paths and security exposure.

Seismic Sensor

Sensors

A sensor that measures ground vibration or acceleration from earthquakes, blasting, machinery, or structural movement.

Sensing Distance

Sensors

The specified separation at which a sensor can reliably detect its standard target.

Sensing Element

Instrumentation

The component directly exposed to a process that changes response with the measured quantity.

Sensitivity

Sensors

The amount a sensor output changes for a given change in the measured input.

Sensor

Sensors

A device that detects a physical quantity or condition and converts it into a usable signal.

Read the related guide

Sensor Amplifier

Sensors

An electronic unit that powers, conditions, scales, or switches the signal from a sensing element.

Sensor Drift

Instrumentation

A gradual change in sensor output over time when the measured condition remains constant.

Sensor Fusion

IIoT & Data

Combining data from multiple sensors to improve estimates, confidence, coverage, or situational awareness.

Sensor Sampling Interval

Sensors

The time between successive sensor measurements used to capture changing process conditions accurately.

Sensor Saturation

Sensors

A condition where output cannot increase despite further input change because the measurement limit is reached.

Sensor Signal Range

Sensors

The minimum and maximum electrical output values a sensor produces across its specified measurement span.

Separation Distance

Safety

The calculated physical distance ensuring a person cannot reach a hazard before stopping completes.

Sequence Control

Control

Logic that moves a machine or process through ordered states and transitions.

Sercos III

Networking

A real-time Ethernet protocol designed for synchronized motion control, drives, and automation equipment.

Serialization

IIoT & Data

Converting structured data into a format suitable for storage, transmission, or later reconstruction.

Service Level Agreement

Networking

A documented commitment defining required network availability, performance, support, or recovery targets.

Servo Drive

Control

An electronic amplifier that controls servo motor current, velocity, torque, and position from commands.

Servo Motor

Control

A motor designed for closed-loop motion applications requiring precise position, velocity, or torque regulation.

Session Expiry

IIoT & Data

A configured period after which disconnected client session state is removed by a service.

Setpoint

Control

The desired target value that a controller attempts to maintain for a process variable.

Setpoint Ramp

Control

A configured gradual change that moves a setpoint toward its target at a limited rate.

Setpoint Tracking

Control

A function that makes an inactive controller setpoint follow the active process value or command.

Shaft Voltage

Maintenance

Electrical potential between a rotating shaft and ground that can damage bearings.

Shear Beam Load Cell

Sensors

A load cell that measures force from shear strain in a metal beam structure.

Shield Drain Wire

Instrumentation

An uninsulated conductor providing convenient connection to a cable’s metallic shielding layer.

Shielded Cable

Instrumentation

Cable with a conductive layer that reduces electromagnetic interference coupled into signal conductors.

Shield Ground Potential

Networking

A voltage difference between cable shield grounding points that can introduce noise into communication circuits.

Short-Circuit Protection

Control

A protective function that interrupts or limits current when an unintended low-resistance path occurs.

Shutdown Maintenance

Maintenance

Planned maintenance performed while a plant, unit, or machine is intentionally out of service.

Shutdown Valve

Safety

A final element that closes, opens, or isolates process flow after a protective trip.

Signal Characterization

Control

A controller mapping that converts measured input values into an application-specific control relationship.

Signal Conditioning

Instrumentation

Amplifying, filtering, isolating, or converting a sensor signal so downstream equipment can use it reliably.

Signal Conversion

Control

The transformation of one signal type, range, protocol, or electrical format into another.

Signal Isolator

Instrumentation

A device that passes a measurement signal while electrically separating input and output circuits.

Signal Splitter

Control

A control interface that duplicates one input signal for independent use by multiple devices.

Signed Firmware

IIoT & Data

Firmware carrying a digital signature that devices verify before accepting or installing it.

Simple Network Management Protocol

Networking

A management protocol used to read device status, counters, and configuration information across IP networks.

Simplex Communication

Networking

One-way communication where data travels from a transmitter to a receiver without a return channel.

Single-Ended Input

Instrumentation

An input architecture measuring each channel relative to a shared common return conductor.

Single-Loop Controller

Control

A controller dedicated to regulating one process variable using one feedback control loop.

Single-Pair Ethernet

Networking

Ethernet physical-layer technology carrying data over one twisted pair for compact field-device connections.

Single Fault Condition

Safety

A condition where one protective component failure is assumed while safety performance is evaluated.

Single Sign-On

IIoT & Data · SSO

An authentication method allowing users to access multiple services after one successful sign-in.

Sister Contact

Safety

A mechanically linked auxiliary contact used to monitor the state of a primary contactor.

Site Acceptance Test (SAT)

Safety · SAT

A test verifying installed equipment meets specified functional and safety requirements at its operating site.

Slew Rate

Control

The maximum permitted rate of change for a controller output or setpoint.

Smart Sensor

Sensors

A sensor with embedded processing, diagnostics, communication, or configuration capabilities beyond basic signal generation.

Smart Transmitter

Instrumentation

A microprocessor-based transmitter that performs digital processing, diagnostics, configuration, or communication functions.

Soft Limit

Control

A configurable motion boundary in controller software that restricts commanded axis travel.

Soft Starter

Control

A motor controller that limits starting current and torque by gradually increasing voltage.

Solenoid Valve

Instrumentation

An electrically actuated valve that opens, closes, or pilots fluid flow using an electromagnetic coil.

Sound Level Meter

Sensors

An instrument that measures sound pressure level using a calibrated microphone and frequency weighting.

Source Address

Networking

The network address identifying the device or interface that originated a transmitted frame or packet.

Source Select

Control

Logic that chooses one valid command, signal, or setpoint from multiple available sources.

Southbound Interface

IIoT & Data

A connection between an application or gateway and lower-level devices, controllers, or field networks.

Span

Instrumentation

The numerical difference between an instrument’s upper and lower calibrated range values.

Spanning Tree Protocol

Networking

A protocol that prevents Ethernet loops by placing redundant switch paths into a blocked state.

Spare Parts Management

Maintenance

Planning, stocking, issuing, and controlling replacement parts needed to support timely maintenance execution.

Sparkplug B

IIoT & Data

An MQTT specification that standardizes industrial payloads, device state, and edge node data.

Specific Gravity

Instrumentation

The ratio of a material’s density to the density of a defined reference substance.

Spectral Analysis

Maintenance

Decomposition of a time signal into frequency components used to identify fault signatures.

Spectral Response

Sensors

The variation in a sensor’s sensitivity as a function of incident light wavelength.

Spectrometer

Sensors

An instrument that measures light intensity by wavelength to identify materials or quantify chemical composition.

Speed Control

Control

Closed-loop regulation that maintains a motor or machine at a commanded velocity.

Speed Loop

Control

The feedback-control loop that compares commanded and actual velocity for an axis.

Speed Sensor

Sensors

A device that measures linear or rotational speed from pulses, magnetic fields, optical patterns, or radar.

Spurious Trip Rate

Safety

The frequency of unintended safety function activations that interrupt normal process or machine operation.

Square-Root Extraction

Instrumentation

A calculation converting differential-pressure flow signal into a value proportional to actual flow.

Start Inhibit

Control

A control condition that blocks an equipment start command until required prerequisites are satisfied.

Star Topology

Networking

A network layout where each device connects to a central switch, hub, or controller.

Startup Sequence

Control

The ordered logic that safely prepares equipment and transitions it into normal operation.

State Machine

Control

A programming model where equipment behavior depends on a defined current operating state.

Static Pressure

Instrumentation

Pressure measured without considering velocity-related dynamic pressure in a flowing process fluid.

Steam Trap Survey

Maintenance

Inspection and testing of steam traps to identify leaking, blocked, or failed units.

Stepper Motor

Control

A motor that moves in discrete angular increments when driven by sequenced electrical pulses.

Stiction

Maintenance

Static friction that prevents initial motion until applied force exceeds a threshold.

Stop Time Measurement

Safety

Measurement of elapsed time from safety demand to complete cessation of hazardous machine motion.

Store-and-Forward Switching

Networking

Switch forwarding that receives an entire frame and validates its error check before transmission.

Store and Forward

IIoT & Data

Temporarily retaining data locally and transmitting it after a communication path becomes available.

Strain Gauge

Instrumentation

A resistive sensor whose electrical resistance changes when its attached surface is strained.

Stream Gateway

Networking

A TSN boundary function that maps legacy traffic into managed streams with protected transmission resources.

Stream Processing

IIoT & Data

Continuous computation on incoming data records to filter, transform, aggregate, or detect events.

Stress Relaxation

Maintenance

Reduction of material stress over time while its imposed deformation remains substantially constrained.

Structured Text

Control

A textual IEC 61131-3 programming language using expressions, statements, functions, and control structures.

Submerged Level Transmitter

Instrumentation

A hydrostatic pressure transmitter installed below liquid surface to measure liquid head.

Subnet Mask

Networking

A network value that identifies which portion of an IP address represents the local subnet.

Subscription

IIoT & Data

A registered request to receive selected data changes, events, or messages from a source.

Superconducting Quantum Interference Device

Sensors · SQUID

A highly sensitive magnetometer using superconducting loops and Josephson junctions to measure tiny magnetic fields.

Supervisory Control

Control

High-level monitoring and command functions that coordinate lower-level controllers and operator interfaces.

Supervisory Control and Data Acquisition (SCADA)

Control · SCADA

A supervisory system that monitors remote equipment, records data, manages alarms, and issues commands.

Surface Acoustic Wave Sensor

Sensors

A sensor that detects physical changes through alterations in acoustic waves propagating along a piezoelectric surface.

Surface Temperature Sensor

Sensors

A temperature sensor designed to contact or view a surface rather than measure surrounding fluid temperature.

Surge Protection

Instrumentation

Devices and practices that limit transient overvoltage damage to instruments and control equipment.

Surveillance Test

Maintenance

A scheduled test that confirms standby or protective equipment remains capable of operation.

Switch

Networking

A network device that connects Ethernet segments and forwards frames to the appropriate destination port.

Switchgear Maintenance

Maintenance

Inspection, testing, cleaning, and adjustment of switchgear assemblies to ensure safe operation.

Switching Frequency

Sensors

The maximum rate at which a sensor output can change state while maintaining specified detection performance.

Synchronous Motion

Control

Coordinated axis movement that maintains a defined timing, position, or speed relationship.

Syslog

Networking

A standard message format and transport method for forwarding device events to centralized logging systems.

Systematic Capability (SC)

Safety · SC

A measure of confidence that systematic faults have been controlled through design and lifecycle processes.

Systematic Error

Maintenance

A repeatable measurement bias that shifts results consistently away from the true value.

Systematic Failure

Safety

A failure caused by a repeatable defect in specification, design, implementation, operation, or maintenance.

System Integrator

Control

An organization that designs, configures, programs, and commissions combined automation system components.

T

Tachometer

Sensors

An instrument that measures rotational speed, usually expressed in revolutions per minute.

Tag Browser

IIoT & Data

A user interface for browsing, searching, and selecting named process variables or data tags.

Tamper Detection

Safety

A function that identifies attempts to defeat, bypass, alter, or obstruct a protective device.

Task Priority

Control

A scheduler ranking that determines which controller task receives processor time first.

Task Rate

Control

The configured interval at which a periodic controller task is scheduled to execute.

TCP/IP

Networking

The protocol suite combining Internet Protocol routing with transport protocols for interoperable network communication.

TCP Port

Networking

A numerical endpoint that identifies an application service within a TCP communication session.

Telemetry

IIoT & Data

Automatic remote measurement and transmission of operational data from equipment or devices.

Temperature Class

Safety

An explosive-atmosphere classification limiting equipment maximum surface temperature for a specific gas group.

Temperature Coefficient

Instrumentation

The specified change in a component or instrument characteristic per degree of temperature change.

Temperature Compensation

Maintenance

Adjustment of an instrument output to reduce measurement error caused by temperature changes.

Temperature Switch

Sensors

A device that changes electrical state when measured temperature reaches a configured threshold.

Temperature Transmitter

Instrumentation

An instrument converting temperature sensor input into a standardized signal for control systems.

Tenant

IIoT & Data

An organization or customer whose users and data share a multi-tenant software service.

Terminal Block

Instrumentation

An insulated connection point used to join, distribute, or organize control-panel wiring.

Test Pulse

Safety

A brief diagnostic signal applied to safety wiring to detect shorts, cross faults, or output failures.

Thermal Camera

Sensors

An imaging device that displays infrared radiation patterns as temperature-related thermal images.

Thermal Flow Sensor

Sensors

A flow sensor that determines fluid rate from heat transfer between heated and measured elements.

Thermal Growth

Maintenance

Dimensional expansion of equipment components caused by temperature increase during normal operating conditions.

Thermal Inspection Emissivity

Maintenance

A surface property entered during infrared inspection to correct temperature readings for emitted thermal radiation.

Thermistor

Sensors

A temperature-sensitive resistor with a large predictable resistance change over its operating range.

Thermocouple

Sensors

A temperature sensor formed from two dissimilar metals that generates a voltage related to temperature.

Thermocouple Drift

Maintenance

Gradual change in thermocouple output caused by aging, contamination, or metallurgical change.

Thermopile

Sensors

A series of thermocouples connected to generate a voltage from absorbed thermal radiation.

Thermowell

Instrumentation

A protective metal pocket allowing temperature sensors to be removed without opening the process.

Thin Client

IIoT & Data

A lightweight user device that relies on a server for most processing and application execution.

Thread Locking

Maintenance

Applying a locking method to threaded fasteners to resist loosening from vibration or cycling.

Three-Position Control

Control

A control method with separate increase, neutral, and decrease output command states.

Three-Position Enabling Device

Safety

A hand-operated control that permits hazardous motion only while held in its middle position.

Three-Wire Transmitter

Instrumentation

A transmitter using separate supply conductors and one signal conductor with a shared return.

Tilt Sensor

Sensors

A device that detects inclination, orientation, or movement away from a level reference.

Time-Aware Shaper

Networking

A TSN scheduling mechanism that opens and closes switch queues according to a defined time schedule.

Time-Sensitive Networking (TSN)

Networking · TSN

Ethernet standards that provide bounded latency and synchronized communication for time-critical applications.

Time-Series Data

IIoT & Data

Data points recorded in time order, commonly used for process trends and condition monitoring.

Time Delay

Control

A programmed interval that postpones a control action after a triggering condition occurs.

Time Domain Reflectometry

Networking

A cable diagnostic technique that locates impedance changes by measuring reflected electrical signal pulses.

Time of Flight (ToF)

Safety · ToF

A distance-measurement method timing emitted light pulses and their reflected return to a sensor.

Time of Flight Sensor

Sensors

A distance sensor that calculates range from the travel time of emitted energy.

Time to Live

IIoT & Data · TTL

A configured lifetime after which cached data, messages, or network records expire.

Token-Based Authentication

IIoT & Data

An authentication method using cryptographically protected tokens rather than repeated username and password exchanges.

Token Ring

Networking

A network access method where devices transmit only after receiving a circulating permission token.

Topic

IIoT & Data

A named message channel used by publish-subscribe systems to organize routing and subscriptions.

Topic Alias

IIoT & Data

An MQTT feature replacing a repeated topic name with a shorter numeric identifier.

Torque Audit

Maintenance

Verification that critical fasteners have been tightened to specified torque values using controlled tools.

Torque Control

Control

A motion-control mode that regulates motor torque rather than position or speed.

Torque Sensor

Sensors

A transducer that measures twisting force applied to a rotating shaft or mechanical component.

Totalizer

Instrumentation

An instrument function that accumulates measured flow or pulses into a total quantity.

Total System Stopping Time

Safety

The combined response time of sensing, logic, output, and mechanical braking after a safety demand.

Traceability

Instrumentation

An unbroken documented chain linking a measurement result to recognized reference standards.

Traffic Shaping

Networking

The deliberate scheduling or rate control of packets to meet bandwidth, latency, and priority requirements.

Trajectory

Control

The planned path and timing an axis follows through position, velocity, and acceleration states.

Transducer

Instrumentation

A device that converts energy from one form to another, commonly a physical measurement into an electrical signal.

Transformer Oil Test

Maintenance

Laboratory testing of insulating oil for moisture, dielectric strength, acidity, and dissolved gases.

Transient

Instrumentation

A brief change in voltage, current, or process condition that departs from steady operation.

Transmission Control Protocol

Networking

A connection-oriented transport protocol providing ordered, acknowledged, and retransmitted delivery of application data.

Transmissive Sensor

Sensors

An optical sensor with separate emitter and receiver that detects targets interrupting a light path.

Transmitter

Instrumentation

An instrument that converts a sensor measurement into a standardized signal for control systems.

Transport Layer

Networking

The OSI layer that provides end-to-end data delivery services such as reliability and flow control.

Transport Layer Security

IIoT & Data · TLS

A cryptographic protocol that protects confidentiality and integrity of data exchanged over networks.

Trend

Control

A time-ordered display of process values, commands, alarms, or calculated control data.

Trend Analysis

Maintenance

Evaluation of condition data over time to identify degradation direction and rate.

Tribology

Maintenance

The engineering study of friction, wear, lubrication, and interacting surfaces in motion.

Trim

Instrumentation

A transmitter adjustment aligning digital output or sensor characterization with a reference.

Trip Setpoint

Safety

The measured value at which a protective function initiates a shutdown or alarm response.

Trusted Execution Environment

IIoT & Data · TEE

An isolated processor area that protects sensitive code and data during execution.

Trust List

IIoT & Data

A configured collection of trusted certificates, issuers, revocations, and related certificate status information.

Tunneling

IIoT & Data

Encapsulating network traffic inside another protocol to traverse an intervening network securely.

Turbidity Sensor

Sensors

An instrument that measures suspended particles in liquid by their effect on transmitted or scattered light.

Turbine Flow Meter

Sensors

A flow meter that infers fluid flow rate from the rotational speed of an internal turbine.

Turndown

Instrumentation

The ratio between an instrument’s maximum calibrated span and its currently configured span.

Two-Factor Authentication

IIoT & Data · 2FA

An authentication process requiring two independent forms of evidence before granting access.

Two-Hand Control

Safety

A control requiring simultaneous use of both hands to initiate hazardous motion while keeping hands clear.

Two-out-of-Three Voting (2oo3)

Safety · 2oo3

A redundant architecture requiring two of three channels to agree before demanding action.

Two-Position Control

Control

A control method that switches an output fully on or fully off around a threshold.

Two-Wire Transmitter

Instrumentation

A field transmitter powered and signaled through the same two conductors in a current loop.

U

Ultrasonic Flow Meter

Sensors

A flow meter that determines fluid velocity using ultrasonic transit-time or Doppler measurements.

Ultrasonic Flowmeter

Instrumentation

A flowmeter that determines fluid velocity using travel-time or Doppler ultrasonic measurements.

Ultrasonic Leak Detection

Maintenance

Use of airborne ultrasound to locate pressurized gas or vacuum leaks in equipment.

Ultrasonic Sensor

Sensors

A sensor that measures distance or level from the travel time of sound pulses.

Ultrasonic Testing

Maintenance

A nondestructive method using high-frequency sound to detect internal discontinuities and thickness loss.

Ultraviolet Sensor

Sensors

A detector that measures ultraviolet radiation for flame sensing, curing, sterilization, or exposure monitoring.

Under-range

Instrumentation

A condition where an input falls below the calibrated lower limit while the instrument remains functional.

Undermaintenance

Maintenance

Insufficient maintenance that leaves assets exposed to preventable degradation and functional failure.

Unicast

Networking

One-to-one network transmission where a packet is addressed to one specific receiving interface.

Unified Namespace (UNS)

IIoT & Data · UNS

A shared data layer that organizes current industrial information for consistent access across systems.

Unmanaged Switch

Networking

An Ethernet switch that forwards traffic automatically without user configuration, monitoring, or advanced control features.

Unsafe Control Action

Safety

A control action that causes a hazard by being provided, omitted, mistimed, or applied too long.

Uptime

Maintenance

The proportion of scheduled time that an asset or system is available and operating.

User-Defined Function

Control

A custom reusable program routine that accepts inputs and returns a calculated result.

User Account Management

Safety

Administration of user identities, roles, permissions, credentials, approvals, and account lifecycle events.

User Datagram Protocol

Networking

A connectionless transport protocol that sends datagrams without delivery acknowledgments or retransmission guarantees.

User Identity

IIoT & Data

A unique representation of a person used for authentication, authorization, accountability, and audit records.

V

Vacuum Sensor

Sensors

A device that measures pressure below atmospheric pressure in vacuum systems or sealed processes.

Validation

Safety

Documented confirmation that a system meets its intended use and specified requirements.

Validation Reference

Instrumentation

A known input or standard used to confirm an instrument remains suitable for its intended measurement.

Valve Signature Test

Maintenance

A diagnostic test recording valve travel, force, pressure, friction, and response characteristics.

Valve Stroke Test

Maintenance

A test measuring valve movement time and travel to verify actuator performance.

Vane Anemometer

Sensors

An airflow instrument that measures gas velocity from rotation of a bladed wheel.

Variable Area Flowmeter

Instrumentation

A flowmeter using a float position within a tapered tube to indicate flow rate.

Variable Frequency Drive (VFD)

Control · VFD

An electronic controller that varies motor speed by changing the frequency and voltage of its supply.

Variable Reluctance Sensor

Sensors

A magnetic sensor that generates voltage when a ferrous target changes the magnetic circuit reluctance.

Velocity

Control

The rate and direction of position change for a moving machine axis.

Velocity Loop

Control

A feedback loop that regulates axis speed by comparing commanded and measured velocity.

Velocity Sensor

Sensors

A sensor that measures the rate and direction of linear motion or fluid movement.

Version Control

IIoT & Data

A system that records changes to files or configurations and supports retrieval of prior versions.

Vibration Monitoring

Maintenance

Measuring machine vibration to identify imbalance, misalignment, bearing damage, or other mechanical faults.

Read the related guide

Vibration Sensor

Sensors

A device that detects oscillatory motion for machine condition monitoring, testing, or protection.

Vibration Severity

Maintenance

A measured vibration level assessed against criteria for machine condition or operating suitability.

Virtual Local Area Network (VLAN)

Networking · VLAN

A logical network segment that separates traffic on shared Ethernet switching infrastructure and ports.

Virtual Private Network

IIoT & Data · VPN

An encrypted network connection that securely extends private network access across public infrastructure.

Virtual Router Redundancy Protocol

Networking

A protocol allowing routers to share a virtual gateway address and provide failover after router failure.

Vision Sensor

Sensors

A compact camera system that makes pass-fail inspections using embedded image processing.

VLAN Tagging

Networking

The insertion of VLAN identification and priority information into Ethernet frames for logical segmentation.

Voltage Sensor

Sensors

A device that measures electrical potential difference and provides an isolated or scaled output signal.

Vortex Flow Meter

Sensors

A flow meter that measures fluid velocity from the frequency of vortices shed by an obstruction.

Vortex Flowmeter

Instrumentation

A flowmeter that calculates flow from the frequency of vortices shed behind a bluff body.

Vulnerability Management

Safety

Identification, prioritization, remediation, and tracking of weaknesses that can expose systems to compromise.

W

Warning Field

Safety

An outer scanner zone that warns or slows operation before an intrusion reaches the protective field.

Watchdog Timer

Networking

A timer that triggers a fault response when expected communication or periodic updates do not arrive.

Water Quality Sensor

Sensors

An instrument measuring properties such as pH, turbidity, conductivity, dissolved oxygen, or temperature in water.

Wear Debris Analysis

Maintenance

Examination of particles in lubricant to identify component wear mechanisms and sources.

Wear Rate

Maintenance

The amount of material lost from a surface per unit time, distance, or load.

Webhook

IIoT & Data

An HTTP callback that sends an automated notification to another application when an event occurs.

WebSocket

IIoT & Data

A protocol providing persistent bidirectional communication between a client and server over one connection.

Weighing Scale

Sensors

An instrument that determines mass or weight using load cells, mechanical mechanisms, or force measurement.

Weld Inspection

Maintenance

Examination of weld quality using visual, dimensional, and nondestructive testing methods where required.

Wet Bulb Sensor

Sensors

A temperature sensor kept moist to determine evaporative cooling and psychrometric air properties.

Wet Leg

Instrumentation

A liquid-filled reference impulse line used with differential pressure level measurement applications.

Wheatstone Bridge

Sensors

A four-resistor circuit used to accurately measure small resistance changes in transducers and sensors.

Wide Area Network

Networking

A network spanning large geographic areas and connecting separate facilities through provider or private links.

Wildcard Subscription

IIoT & Data

A subscription using matching symbols to receive messages from multiple related topic names.

Wind Direction Sensor

Sensors

A device that measures the direction from which wind is blowing, commonly using a vane.

Wireless Ethernet

Networking

Ethernet-compatible communication carried by radio links instead of wired copper or fiber media.

WirelessHART

Networking

A secure wireless mesh network standard for HART field devices in industrial process applications.

Wireless Sensor

Sensors

A sensor that sends measurements over radio communication rather than a wired signal cable.

Wire Rope Sensor

Sensors

A device that monitors wire rope condition, tension, movement, or broken strands in lifting systems.

Work Coordinate System

Control

A user-defined coordinate reference that locates programmed motion relative to a workpiece.

Workflow Automation

IIoT & Data

Using software rules and integrations to execute repeatable business or operational tasks automatically.

Workload Management

IIoT & Data

Allocating, scheduling, monitoring, and controlling computing tasks across available shared infrastructure resources.

Work Order Closeout

Maintenance

Recording completed work, findings, labor, parts, and follow-up actions before order closure.

X

X.509 Certificate

IIoT & Data

A standard digital certificate format that binds an identity to a public key.

XML

IIoT & Data

A markup language that represents structured data using nested elements and attributes.

Y

Yield Analysis

IIoT & Data

Evaluating production output relative to inputs, losses, quality, or expected process performance.

Z

Zener Barrier

Safety

An intrinsically safe interface using Zener diodes and a reliable earth connection to limit energy.

Zero-Based Maintenance

Maintenance

A review approach that rebuilds maintenance requirements from asset functions rather than existing schedules.

Zero Balance

Sensors

The sensor output present at zero applied input before calibration or offset adjustment.

Zero Drift

Instrumentation

A gradual change in an instrument output when the true input remains at zero.

Zero Speed

Control

A confirmed condition indicating that a motor or machine axis has stopped moving.

Zero Suppression

Instrumentation

Configuration that shifts an instrument’s lower range value above its physical zero input.

Zero Trim

Instrumentation

An adjustment that aligns instrument output with a known zero reference input.

Zero Trust Networking

Networking

A security approach requiring continuous verification before users, devices, and services access network resources.

Zone 0

Safety

A hazardous area where an explosive gas atmosphere is present continuously, for long periods, or frequently.

Zone 1

Safety

A hazardous area where an explosive gas atmosphere is likely during normal operation.

Zone 2

Safety

A hazardous area where an explosive gas atmosphere is unlikely during normal operation and brief.

Zone 20

Safety

A hazardous area where an explosive dust atmosphere is present continuously, long-term, or frequently.

Zone 21

Safety

A hazardous area where an explosive dust atmosphere is likely occasionally during normal operation.

Zone 22

Safety

A hazardous area where an explosive dust atmosphere is unlikely during normal operation and brief.

Zone and Conduit Model

IIoT & Data

An IEC 62443 approach defining security zones and controlled communication paths between them.

Frequently asked questions

What is industrial automation?

Industrial automation uses control systems, sensors, and software to operate machines and processes with consistent, repeatable results.

What is the difference between PLC and SCADA?

A PLC performs real-time control close to equipment, while SCADA supervises, visualizes, alarms, and records data across equipment or sites.

What does IIoT mean?

The Industrial Internet of Things connects industrial assets, sensors, and software so operational data can be monitored and used beyond the machine.

Why is 4–20 mA used in instrumentation?

The current loop resists voltage-drop effects over long cable runs and its live zero makes many wiring or device faults easier to identify.

What is a fieldbus?

A fieldbus is an industrial communications network that lets field devices exchange data with controllers over a shared digital connection.

What is predictive maintenance?

Predictive maintenance uses condition data and trends to plan intervention before a likely equipment failure causes unplanned downtime.

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